Abstract
Currently, reactive powder concrete (RPC) has been used in the production of structural beam components, manhole covers and similar road accessories etc. In this study, the production of lightweight reactive powder concrete (LRPC) was aimed by using pumice aggregate so as to gain advantage on transportation due to its lowered weight. For this purpose, mixes were designed by using pumice aggregate (0–1 mm), CEM I 42.5 R type ordinary Portland cement, silica fume (SF), brass coated steel fiber and polycarboxylate-based superplasticizer. The effect of pre-setting pressure (between 0 and 50 MPa) and curing regime (at 20 °C standard water curing; 200, 235 and 270 °C autoclave curing) on density, water absorption and compressive strength of LRPC specimens were researched. As a result, density, water absorption percentage and compressive strength values of hardened LRPC specimens were found between 1840 and 2430 kg/m3, 1.4 and 6.3 %, 69 and 176 MPa, respectively.
Similar content being viewed by others
References
Richard P, Cheyrezy M (1995) Composition of reactive powder concrete. Cem Concr Res 25(7):1501–1511
Yazıcı H, Deniz E, Baradan B (2013) The effect of autoclave pressure, temperature and duration time on mechanical properties of reactive powder concrete. Constr Build Mater 42:53–63
Roux N, Andrade C, Sanjuan MA (1996) Experimental study of durability of reactive powder concretes. J Mater Civ Eng 8(1):1–6
Tam CM, Tam VWY (2012) Microstructural behaviour of reactive powder concrete under different heating regimes. Mag Concr Res 64(3):259–267
Shaheen E, Shrive NG (2006) Optimization of mechanical properties and durability of reactive powder concrete. ACI Mater J 103(6):444–451
Richard P, Cheyrezy M (1994) Reactive powder concrete with high ductility and 200–800 MPa compressive strength. In: Mehta PK (ed) Concrete technology: past, present and future proceeding of the V. Mohan Malhotra Symposium, ACI SP 144-24, 21–23 March, San Francisco, pp 507–518
Sadrekarimi A (2004) Development of a lightweight reactive powder concrete. J Adv Concr Technol 2(3):409–417
Chan YW, Chu SH (2004) Effect of silica fume on steel fiber bond characteristics in reactive powder concrete. Cem Concr Res 34(7):1167–1172
Tai YS (2010) The behaviour of reactive powder concrete at high strain rates. Mag Concr Res 62(11):763–772
Tam CM, Tam VWY, Ng KM (2010) Optimal conditions for producing reactive powder concrete. Mag Concr Res 62(10):701–716
Gündüz L, Uğur İ (2005) The effects of different fine and coarse pumice aggregate/cement ratios on the structural concrete properties without using any admixtures. Cem Concr Res 35(9):1859–1864
Kabay N, Aköz F (2012) Effect of prewetting methods on some fresh and hardened properties of concrete with pumice aggregate. Cem Concr Compos 34(4):503–507
Papanicolaou CG, Kaffetzakis MI (2011) Lightweight aggregate self-compacting concrete: state-of-the-art & pumice application. J Adv Concr Technol 9(1):15–29
Sancak E, Simsek O, Apay AC (2011) A comparative study on the bond performance between rebar and structural lightweight pumice concrete with/without admixture. Int J Phys Sci 6(14):3437–3454
Sariisik A, Sariisik G (2012) New production process for insulation blocks composed of EPS and lightweight concrete containing pumice aggregate. Mater Struct 45(9):1345–1357
Uysal H, Demirboğa R, Şahin R, Gül R (2004) The effects of different cement dosages, slumps, and pumice aggregate ratios on the thermal conductivity and density of concrete. Cem Concr Res 34(5):845–848
Zhutovsky S, Kovler K, Bentur A (2002) Efficiency of lightweight aggregates for internal curing of high strength concrete to eliminate autogenous shrinkage. Mater Struct 35(2):97–101
Aydin S, Yazici H, Yardimci MY, Yiğiter H (2010) Effect of aggregate type on mechanical properties of reactive powder concrete. ACI Mater J 107(5):441–449
Bonneaua O, Vernet C, Moranville M, Aitcin PC (2000) Characterization of the granular packing and percolation threshold of reactive powder concrete. Cem Concr Res 30(12):1861–1867
Dugat J, Roux N, Bernier G (1996) Mechanical properties of reactive powder concretes. Mater Struct 29(4):233–240
Ipek M, Yilmaz K, Uysal M (2012) The effect of pre-setting pressure applied flexural strength and fracture toughness of reactive powder concrete during the setting phase. Constr Build Mater 26:459–465
Ipek M, Yilmaz K, Sumer M, Saribiyik M (2011) Effect of pre-setting pressure applied to mechanical behaviours of reactive powder concrete during setting phase. Constr Build Mater 25(1):61–68
Lee MG, Wang YC, Chiu CT (2007) A preliminary study of reactive powder concrete as a new repair material. Constr Build Mater 21(1):182–189
Malik AR, Foster SJ (2010) Carbon fiber-reinforced polymer confined reactive powder concrete columns-experimental investigation. ACI Struct J 107(3):263–271
Ng KM, Tam CM, Tam VWY (2010) Studying the production process and mechanical properties of reactive powder concrete: a Hong Kong study. Mag Concr Res 62(9):647–654
Voo YL, Foster SJ, Gilbert RI (2006) Shear strength of fiber reinforced reactive powder concrete prestressed girders without stirrups. J Adv Concr Technol 4(1):123–132
Yazıcı H, Yardımcı MY, Yigiter H, Aydın S, Turkel S (2010) Mechanical properties of reactive powder concrete containing high volumes of ground granulated blast furnace slag. Cem Concr Compos 32(8):639–648
Yigiter H, Aydın S, Yazıcı H, Yardımcı MY (2012) Mechanical performance of low cement reactive powder concrete (LCRPC). Compos Part B-Eng 43(8):2907–2914
TSI Turkish Standard Institute (2010) Testing hardened concrete—Part 7: Density of hardened concrete. TSI, Ankara, TS EN 12390-7
TSI Turkish Standard Institute (2009) Methods of testing cement—Part 1: Determination of strength. TSI, Ankara, TS EN 196-1
Campione G, Miraglia N, Papia M (2001) Mechanical properties of steel fibre reinforced lightweight concrete with pumice stone or expanded clay aggregates. Mater Struct 34(4):201–210
Hossain KMA, Lachemi M (2007) Mixture design, strength, durability, and fire resistance of lightweight pumice concrete. ACI Mater J 104(5):449–457
Lothenbach B, Winnefeld F, Alder C, Wieland E, Lunk P (2007) Effect of temperature on the pore solution, microstructure and hydration products of Portland cement pastes. Cem Concr Res 37(4):483–491
Acknowledgments
The authors wish to thank the Draco Construction Chemicals and INKA Construction Chemicals companies for supplying materials for this research.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Gökçe, H.S., Sürmelioğlu, S. & Andiç-Çakir, Ö. A new approach for production of reactive powder concrete: lightweight reactive powder concrete (LRPC). Mater Struct 50, 58 (2017). https://doi.org/10.1617/s11527-016-0937-y
Received:
Accepted:
Published:
DOI: https://doi.org/10.1617/s11527-016-0937-y