Skip to main content
Log in

Soft lithography-mediated microscale patterning of silica on diverse substrates

  • Published:
Journal of Materials Research Aims and scope Submit manuscript

Abstract

We have developed a soft lithography-based process to create microscale patterns of silica on a diverse array of substrates. A sacrificial polymer layer was first patterned using a micromolding technique. A peptide was adsorbed on the substrate and the sacrificial layer was removed. The patterned peptide template then catalyzed the deposition of silica from a silicic acid solution. With this procedure, we have created both continuous and discontinuous silica patterns on metallic, ceramic, and polymer substrates.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. C.C. Perry and T. Keeling-Tucker: Biosilicification: The role of the inorganic matrix., J. Biol. Inorg. Chem. 5, 537 (2000).

    Article  CAS  Google Scholar 

  2. D.E. Morse: Silicon biotechnology: Harnessing biological silica production to construct new materials. Trends Biotechnol. 17, 230 (1999).

    Article  CAS  Google Scholar 

  3. R. Tacke: Milestones in the biochemistry of silicon: From basic research to biotechnological applications. Angew. Chem. Int. Ed. 38, 3015 (1999).

    Article  CAS  Google Scholar 

  4. E.G. Vrieling, T.P.M. Beelen, R.A. van Santen, and W.W.C. Gieskes: Diatom silicon biomineralization as an inspirational source of new approaches to silica production., J. Biotechnol. 70, 39 (1999).

    Article  CAS  Google Scholar 

  5. N. Poulsen, M. Sumper, and N. Kröger: Biosilica formation in diatoms: Characterization of native silaffin-2 and its role in silica morphogenesis. Proc. Nat. Acad. Sci. USA. 100, 12075 (2003).

    Article  CAS  Google Scholar 

  6. N. Kröger, R. Deutzmann, C. Bergsdorf, and M. Sumper: Species-specific polyamines from diatoms control silica morphology. Proc. Nat. Acad. Sci. USA. 97, 14133 (2000).

    Article  Google Scholar 

  7. K. Shimizu, J. Cha, G.D. Stucky, and D.E. Morse: Silicatein a: Cathepsin L-like protein in sponge biosilica. Proc. Natl. Acad. Sci. USA. 95, 6234 (1998).

    Article  CAS  Google Scholar 

  8. N. Kröger, R. Deutzmann, and M. Sumper: Polycationic peptides from diatom biosilica that direct silica nanosphere formation. Science 286, 1129 (1999).

    Article  Google Scholar 

  9. J.N. Cha, K. Shimizu, Y. Zhou, S.C. Christiansen, B.F. Chmelka, G.D. Stucky, and D.E. Morse: Silicatein filaments and subunits from a marine sponge direct the polymerization of silica and silicones in vitro. Proc. Natl. Acad. Sci. USA. 96, 361 (1999).

    Article  CAS  Google Scholar 

  10. S.V. Patwardhan and S.J. Clarson: Silicification and biosilicification: Part 1. Formation of silica structures utilizing a cationically charged synthetic polymer at neutral pH and under ambient conditions. Polym. Bull. 48, 367 (2002).

    Article  CAS  Google Scholar 

  11. S.V. Patwardhan, N. Mukherjee, and S.J. Clarson: Effect of process parameters on the polymer mediated synthesis of silica at neutral pH. Silicon Chem. 1, 47 (2002).

    Article  CAS  Google Scholar 

  12. S.V. Patwardhan, N. Mukherjee, and S.J. Clarson: The use of poly-L-lysine to form novel silica morphologies and the role of polypeptides in biosilicification. J. Inorg. Organomet. Polym. 11, 193 (2001).

    Article  CAS  Google Scholar 

  13. F. Rodríguez, D.D. Glawe, R.R. Naik, K.P. Hallinan, and M. O. Stone: Study of the chemical and physical influences upon in vitro peptide-mediated silica formation. Biomacromolecules 5, 261 (2004).

    Article  Google Scholar 

  14. T. Coradin and J. Livage: Effect of some amino acids and peptides on silicic acid polymerization. Colloids Surf., B 21, 329 (2001).

    Article  CAS  Google Scholar 

  15. T. Coradin, O. Durupthy, and J. Livage: Interactions of amino-containing peptides with sodium silicate and colloidal silica: A biomimetic approach of silicification. Langmuir 18, 2331 (2002).

    Article  CAS  Google Scholar 

  16. Y. Xia and G.M. Whitesides: Soft lithography. Angew. Chem. Int. Ed. 37, 550 (1998).

    Article  CAS  Google Scholar 

  17. A. Bernard, J.P. Renault, B. Michel, H.R. Bosshard, and E. Delamarche: Microcontact printing of proteins. Adv. Mater. 12, 1067 (2000).

    Article  CAS  Google Scholar 

  18. A. Fang, H. Ng, X. Su, and S.F.Y. Li: Soft-lithography-mediated submicrometer patterning of self-assembled monolayer of hemoglobin on ITO surfaces. Langmuir 16, 5221 (2000).

    Article  CAS  Google Scholar 

  19. J. Aizenberg, A.J. Black, and G.M. Whitesides: Oriented growth of calcite controlled by self-assembled monolayers of functional-ized alkanethiols supported on gold and silver. J. Am. Chem. Soc. 121, 4500 (1999).

    Article  CAS  Google Scholar 

  20. J. Aizenberg, A.J. Black, and G.M. Whitesides: Control of crystal nucleation by patterned self-assembled monolayers. Nature 398, 495 (1999).

    Article  CAS  Google Scholar 

  21. R.T. Butler, N.J. Ferrell, and D.J. Hansford: Spatial and geometrical control of silicification using a patterned poly-L-lysine template. Appl. Surf. Sci. 252, 7337 (2006).

    Article  CAS  Google Scholar 

  22. E.A. Coffman, A.V. Melechko, D.P. Allison, M.L. Simpson, and M.J. Doktycz: Surface patterning of silica nanostructures using bio-inspired templates and directed synthesis. Langmuir 20, 8431 (2004).

    Article  CAS  Google Scholar 

  23. D.J. Kim, K. Lee, T.G. Lee, H.K. Shon, W. Kim, H. Paik, and I.S. Choi: Biomimetic micropatterning of silica by surface-initiated polymerization and microcontact printing. Small 1, 992 (2005).

    Article  CAS  Google Scholar 

  24. J. Guan, A. Chakrapani, and D.J. Hansford: Polymer microparticles fabricated by soft lithography. Chem. Mater. 17, 6227 (2005).

    Article  CAS  Google Scholar 

  25. J. Guan, N. Ferrell, L.J. Lee, and D.J. Hansford: Fabrication of polymeric microparticles for drug delivery by soft lithography. Biomaterials 27, 4034 (2006).

    Article  CAS  Google Scholar 

  26. N. Ferrell, J. Woodard, and D. Hansford: Fabrication of polymer microstructures for MEMS: Sacrificial layer micromolding and patterned substrate micromolding. Biomed. Microdevices 9, 815 (2007).

    Article  CAS  Google Scholar 

  27. R.J. Jackman, D.C. Duffy, E. Ostuni, N.D. Willmore, and G.M. Whitesides: Fabricating large arrays of microwells with arbitrary dimensions and filling them using discontinuous dewet-ting. Anal. Chem. 70, 2280 (1998).

    Article  CAS  Google Scholar 

  28. N. Ferrell and D. Hansford: Fabrication of micro and nanoscale polymer structures by soft lithography and spin dewetting. Macromol. Rapid Commun. 28, 966 (2007).

    Article  CAS  Google Scholar 

  29. L.L. Brott, R.R. Naik, D.J. Pikas, S.M. Kirkpatrick, D.W. Tomlin, P.W. Whitlock, S.J. Clarson, and M.O. Stone: Ultrafast holographic nanopatterning of biocatalytically formed silica. Nature 413, 291 (2001).

    Article  CAS  Google Scholar 

  30. K.H. Sandhage, M.B. Dickerson, P.M. Huseman, M.A. Caranna, J.D. Clifton, T.A. Bull, T.J. Heibel, W.R. Overton, and M.E.A. Schoenwaelder: Novel, bioclastic route to self-assembled, 3D, chemically tailored meso/nanostructures: Shape-preserving reactive conversion of biosilica (diatom) microshells. Adv. Mater. 14, 429 (2002).

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Derek Hansford.

Additional information

This paper was selected as an Outstanding Symposium Paper for the 2007 MRS Spring Meeting, Symposium T Proceedings, Vol. 10008E.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Butler, R., Ferrell, N., Hansford, D. et al. Soft lithography-mediated microscale patterning of silica on diverse substrates. Journal of Materials Research 24, 1632–1638 (2009). https://doi.org/10.1557/jmr.2009.0200

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/jmr.2009.0200

Navigation