Skip to main content

Advertisement

Log in

Process analytical technology case study, part III: Calibration monitoring and transfer

  • Published:
AAPS PharmSciTech Aims and scope Submit manuscript

Abstract

This is the third of a series of articles detailing the development of near-infrared spectroscopy methods for solid dosage form analysis. Experiments were conducted at the Duquesne University Center for Pharmaceutical Technology to develop a system for continuous calibration monitoring and formulate an appropriate strategy for calibration transfer. Indcators of high-flux noise (noise factor level) and wave-length uncertainty were developed. These measurements, in combination with Hotelling’s T2 and Q residual, are used to continuously monitor instrument performance and model relevance. Four calibration transfer techniques were compared. Three established techniques, finite impulse response filtering, generalized least squares weighting, and piecewise direct standardization were evaluated. A fourth technique, baseline subtraction, was the most effective for calibration transfer. Using as few as 15 transfer samples, predictive capability of the analytical method was maintained across multiple instruments and major instrument maintenance.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Cogdill RP, Anderson CA, Delgado-Lopez M. Process Analytical Technology Case Study, Part I: Feasibility Studies for Quantitative NIR Method Development.AAPS Pharm Sci Tech. 2005;6:E262-E272.

    Article  Google Scholar 

  2. Cogdill RP, Anderson CA, Delgado-Lopez M. Process Analytical Technology Case Study, Part II: Development and Validation of Quantitative for Tablet API Content and Hardness.AAPS Pharm Sci Tech. 2005;6:E273-E283.

    Article  Google Scholar 

  3. Food and Drug Administration.PAT—A Framework for Innovative Manufacturing and Quality Assurance, Draft Guidance, Rockvill, MD: 2003.

  4. Box GEP, Jenkins GM, Reinsel G.Time Series Analysis. Englewood Cliffs, NJ: Prentice Hall; 1994.

    Google Scholar 

  5. Jackson JE, Mudholkar GS. Control procedures for residuals associated with principal components analysis.Technometrics. 1979;21:341–349.

    Article  Google Scholar 

  6. Williams P, Norris K.Near-Infrared Technology in the Agricultural and Food Industries. St. Paul, MN: American Association of Cereal Chemists; 2001.

    Google Scholar 

  7. Greensill CV, Wolfs PJ, Speigelman CH, Walsh KB. Calibration transfer between PDA-based spectrometers in the NIR assessment of melon soluble solids content.J Appl Spectrosc. 2001;55:647–653.

    Article  CAS  Google Scholar 

  8. Fearn T. Standardisation and calibration transfer for near iInfrared instruments: a review.J Near Infrared Spectrosc. 2001;9:229–244.

    CAS  Google Scholar 

  9. Zeaiter M, Roger JM, Bellon-Maurel V, Rutledge DN. Robustness of models developed by multivariate calibration. Part I: the assessment of robustness.Trends Analyt Chem. 2004;23:157–170.

    Article  CAS  Google Scholar 

  10. Fearn I. On orthogonal signal correction.Chemom Intell Lab Syst. 2000;50:47–52.

    Article  CAS  Google Scholar 

  11. Sjöblom J, Svensson O, Josefson M, Kullberg H, Wold S. An evaluation of orthogonal signal correction applied to calibration transfer of near infrared spectra.Chemom Intell Lab Syst. 1998;44:229–244.

    Article  Google Scholar 

  12. Wold S, Antti H, Lindgren F, Öhman J. Orthogonal signal correction of near-infrared spectra.Chemom Intell Lab Syst. 1998;44:175–185.

    Article  CAS  Google Scholar 

  13. Andersson CA. Direct orthogonalization.Chemom Intell Lab Syst. 1999;47:51–63.

    Article  CAS  Google Scholar 

  14. Haaland DM, Melgaard DK. New prediction-augmented classical least squares (PACLS) methods: Application to unmodeled interferents.J Appl Spectrosc. 2000;54:1303–1312.

    Article  CAS  Google Scholar 

  15. Wise BM, Martens H, Hoy M. Calibration transfer by generalized least squares. Eigenvector Research Incorporated Report. Available at: http://www.eigenvector.com/Docs/. Accessed February 4, 2005.

  16. Bouveresse E, Massart D, Dardenne P. Calibration transfer across near-infrared spectrometric instruments using Shenk’s algorithm: effects of different standardisation samples.Anal Chim Acta. 1994;297:405–416.

    Article  CAS  Google Scholar 

  17. Dardenne P. Standardisation of near-infrared instruments, influence of the calibration methods and the size of the cloning set. In: Davies AMC, Cho RK, eds.Near Infrared Spectroscopy: Proceedings of the 10th International Conference. Chichester, West Sussex, UK: NIR Publications; 2002:23–28.

    Google Scholar 

  18. Shenk J. Standardizing NIR instruments. In: Biston R, Bartiaux-Thill N, eds.Third International Conference on Near-Infrared Spectroscopy. Gembloux, Belgium: Agricultural Research Centre Publishing; 1991:649–654.

    Google Scholar 

  19. Welle R, Greten W, Bernhard R, et al. Near-infrared spectroscopy on chopper to measure maize forage quality parameters online.Crop Sci. 2003;43:1407–1413.

    Article  Google Scholar 

  20. Wang Y, Veltkamp D, Kowalski BR. Multivariate instrument standardization.Anal Chem. 1991;63:2750–2756.

    Article  CAS  Google Scholar 

  21. Wang Y, Kowalski BR. Temperature-compensating calibration transfer for near-infrared filter instruments.Anal Chem. 1993;65:1301–1303.

    Article  CAS  Google Scholar 

  22. Wang Z, Dean T, Kowalski BR. Additive Background Correction in Multivariate Instrument Standardization.Anal Chem. 1995; 67:2379–2385.

    Article  CAS  Google Scholar 

  23. Gallagher NB. Development and benchmarking of multivariate statistical process control tools for a semiconductor etch process: improving robustness through model updating.IFAC ADCHEM ’97 1997. Available at: www.eigenvector.com/About/NBGev.html. Accessed February 4, 2005.

  24. Wise BM, Ricker NL. Identification of finite impulse response models with principal components regression: frequency-response properties.Process Contr Qual. 1992;4:77–86.

    CAS  Google Scholar 

  25. Funk DB. New methods for wavelength standardisation for near-infrared spectrophotometers, Part 1: review of current standardisation methodology.J Near Infrared Spectrosc. 1996;4:101–106.

    CAS  Google Scholar 

  26. Manning CJ, Griffiths PR. Noise sources in step-scan FT-IR spectrometry.J Appl Spectrosc. 1997;51:1092–1101.

    Article  CAS  Google Scholar 

  27. Martens H, Næs T.Multivariate Calibration. New York, NY: John Wiley and Sons; 1989.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to James K. Drennen.

Additional information

Published: October 6, 2005

Rights and permissions

Reprints and permissions

About this article

Cite this article

Cogdill, R.P., Anderson, C.A. & Drennen, J.K. Process analytical technology case study, part III: Calibration monitoring and transfer. AAPS PharmSciTech 6, 39 (2005). https://doi.org/10.1208/pt060239

Download citation

  • Received:

  • Accepted:

  • DOI: https://doi.org/10.1208/pt060239

Keywords

Navigation