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Solid Solution Formation and Ce3 +  Luminescence in Silicate Garnets

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Published 6 April 2010 © 2010 ECS - The Electrochemical Society
, , Citation M. Satya Kishore et al 2010 Electrochem. Solid-State Lett. 13 J77 DOI 10.1149/1.3380854

1944-8775/13/6/J77

Abstract

In this article, we discuss the crystal chemistry and luminescence properties of activated silicate garnets. Our results indicate that the two previously reported end members of this family, and , form a complete solid solution, and primarily substitutes for in the octahedral sites with charge compensation by substitution in the dodecahedral sites. Within this solid solution, there is a continuous shift in the lowest energy excitation band and the emission band toward higher energy as the composition is varied between and .

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Solid-state lighting based upon a combination of violet/blue light-emitting diodes (LEDs) and downconversion phosphors has created enormous commercial interest because of potentially higher efficacies and long lifetimes for these light sources. Lamps based upon phosphor downconversion of blue LEDs generally use garnet phosphors. The lowest allowed transition strongly absorbs blue radiation and efficiently downconverts this radiation into yellow light through the reverse emission transition.1 It is possible to design phosphors that have emission colors that are redshifted vs by understanding the relationship between crystal chemistry and luminescence in these phosphors.2 The garnet structure can be represented by the general formula , where {A} cations are eight-coordinated in dodecahedra, [B] cations are octahedrally coordinated, and (C) cations are tetrahedrally coordinated. The position of the 5d levels is strongly influenced by the host lattice selection,35 and hence, the emission could be controlled through careful substitutions in the dodecahedral, octahedral, and tetrahedral sites. In previous work, we showed that it is possible to synthesize garnets, specifically , that have redshifted emission vs typical phosphors; the lower energy for emission was attributed to the larger crystal field splitting of the two lowest energy 5d levels.6 replacement of led to a blueshift in the emission spectra, but with a lower room and high temperature (HT) efficiency. Other articles on luminescence in silicate garnets, such as , have a higher energy emission band with excellent HT efficiencies.7, 8 The differences in the position of the emission band between these pure silicate garnets lead to the question of how well emission can be tuned in these garnets vs the aluminate garnets, and if there are any apparent trade-offs in the efficiency of these materials, especially at HTs. We address these questions in this article by evaluating nominal compositions within the system to determine the range of solid solution between and and to understand the effects of composition on emission, excitation, and efficiency. Our results suggest that there is a full solid solution between the and silicate garnets with limited solubility on the dodecahedral {A} sites. Within these compositions, the emission maximum for emission can be fully tuned within the range of 505–605 nm with corresponding shifts in the lowest energy excitation band. However, unlike additions to ,6 the blueshift in emission in compositions does not come with any losses in phosphor efficiency at room or elevated temperatures. Potential reasons for luminescence quenching and the changes in the position of the lowest energy 5d level are also discussed.

Experimental

Powder samples with nominal compositions of and were synthesized by conventional solid-state reactions starting from high purity (PIDC), (Aldrich), MgO (Aldrich), (PIDC), (Aldrich), and fumed (Cabosil). The reactants were mixed well and heated in mixtures at for 5–10 h. The compositions discussed in this article are referred to by their nominal starting compositions. Powder X-ray diffraction (XRD) patterns were recorded for using a Philips X'pert diffractometer ( radiation). Lattice parameters were obtained from powder matching of the XRD data using the Fullprof program. The emission and excitation spectra were measured on pressed phosphor powders in an aluminum plaque using an F4500 Hitachi fluorescence spectrophotometer. All measurements were made at room temperature unless otherwise mentioned. The relative quantum efficiency (QE) was measured with respect to a commercial phosphor with (Kodak) as a reflection standard. HT luminescence measurements were made on pressed powders in an aluminum plaque connected with resistive heaters and a thermocouple that were attached to a standard Watlow temperature controller.

Results and Discussion

Phase characterization and site occupation

Silicate garnet synthesis under ambient pressure conditions610 is more challenging vs aluminate and germanate garnets with limits on the compositional space. However, we have demonstrated that silicate garnet synthesis at ambient pressure tends to favor compositions with smaller ions such as , partially occupying the {A} (dodecahedral) sites.6 In addition, larger ions at the [B] octahedral sites also tend to stabilize garnet phase formation.710 This interplay between dopant ions and their occupancy in the garnet plays a role in the stability and phase purity of the garnets; it is therefore of interest to determine which site primarily occupies in the garnet. Typically, substitutes into the [B] octahedral site in garnets,10 but hydrothermally synthesized garnet compositions such as 11 show that can occupy the dodecahedral site for certain compositions and synthesis conditions. Therefore, compositions were made where is nominally substituted for on the dodecahedral site (i.e., ) and also where is nominally substituted for on the octahedral site with charge compensation through the and levels (i.e., ). Figure 1 shows the comparison of the XRD patterns of (a) , (b) , and (c) . The primary phase in all of these samples are garnets with a small amount of secondary apatite phase present as previously reported.6 In samples, apatite is the only secondary phase for . However, an additional impurity phase is also observed for in these samples. This indicates a limited solid solubility of in dodecahedral sites. Further, the garnet lattice parameter increases in all compositions where nominally replaces (Table I). This does not correlate to the substitution of by , because the ( 12) ionic radius is significantly smaller compared to that of ( 12). However, an increase in lattice parameters is expected, if ( 12) replaces ( 12) on the octahedral site and ( 12) replaces for charge compensation. In principle, this can lead to additional impurity phases beyond apatite whenever nominally replaces , in contradiction to our observations of only an apatite secondary phase for . However, apatites can have significant nonstoichiometry and compositional flexibility,13 and we surmise that the additional that is not incorporated into the garnet phase is incorporated into the apatite at lower levels of substitution.

Figure 1.

Figure 1. Powder XRD pattern of (a) , (b) , and (c) . The symbol  ∗ represents peaks due to a secondary apatite phase.

Table I. Lattice parameters of .

Lattice parameter (Å)
011.9743(2)
0.111.9884(3)
0.211.9947(3)
0.512.0062(3)
112.0706(3)

Unlike nominal compositions where replaces in , the XRD patterns indicate that substitution in the octahedral sites (nominal compositions of ) does not increase the relative intensity of additional impurity or secondary phase peaks for . The expansion in lattice parameter with substitution for in is clearly seen in the compositions throughout the entire range of compositions from to (Table II) with the lattice parameters for the end-member compositions in reasonable agreement with previous results.6, 7 The lattice parameter vs the nominal substitution follows Vegard's law (Fig. 2), confirming the complete solid solubility between and .

Table II. Lattice parameters of .

Lattice parameter (Å)
011.9743(2)
0.111.9890(2)
0.212.0066(2)
0.512.0606(2)
112.1371(3)
1.512.2070(3)
212.2521(2)
Figure 2.

Figure 2. Variation in lattice parameter as a function of composition for the samples .

luminescence in these silicate garnets

The body color of is yellow-orange, due to the lowest energy absorption in the blue spectral region, with a broadband emission spectrum and an emission maximum of .6 For compositions, the lowest energy absorption is at higher energies with larger values of , giving a more yellow-green body color (Fig. 3a). Correspondingly, the emission spectra are at higher energies with higher content in (Fig. 3b). The emission color can be tuned from orange to blue-green emission by systematically replacing for and for in . For all compositions, the emission spectrum can be deconvoluted into two Gaussians separated by . This is typical for the emission and is indicative of emission from the lowest energy 5d level to the and levels. The tunable emission characteristics of these silicate garnet enable flexibility in designing potential LED lamps when using either single phosphors or blends of multiple phosphors. There is no apparent change in the Stokes shift with composition, although an accurate determination of the Stokes shift in these materials is difficult to assess due to severe inhomogeneous broadening that comes from the disorder on the dodecahedral and octahedral sites in these garnets.68

Figure 3.

Figure 3. (a) Excitation and (b) emission spectra of with increasing Sc content, where (i) , (ii) , and (iii) . The sharp lines in the excitation spectra are experimental artifacts from the Xe lamp source.

We first assess the reasons for the higher energy emission and absorption with a higher in the compositions. The energy of the lowest 5d level for in the inorganic hosts is mainly dependent upon two factors: the 5d centroid shift from the -free ion level and the crystal field splitting of the 5d levels.35 We start by analyzing the 5d centroid shift in the end members of this system, and . The centroid shift in was estimated at , smaller than the estimates for typical garnets.6 Similar calculations using the crystallographic data for 9 give a centroid shift of , primarily from a longer bond length. This difference in the centroid shift therefore accounts for at least part of the energy difference between the lowest energy transition in and . Typically, the crystal field splitting also has an inverse relationship with the –ligand bond length,35 which would imply a smaller crystal field splitting as the composition moves toward . This is apparently the case in these garnets because the splitting between the lowest two 5d levels in is and becomes gradually larger for lower values in (Fig. 3a). Therefore, it is likely that the blueshift of the emission and excitation spectra when substituting into is due to a combination of a smaller 5d centroid shift and crystal field splitting from the longer bond length. The relationship between crystal field splitting and –ligand bond length in these silicate garnets is typically observed for luminescence,35 but differs from the garnets where larger {A} cations redshift the emission and excitation spectra.2, 14, 15

We finally discuss the QE of these phosphors at room and elevated temperatures. The QE increases with Sc substitution from 70 to 80% of . This is a promising value considering that the phosphor synthesis is not optimized for efficiency. It is also important to account for quenching at HTs due to the heat generated by the high power violet/blue LEDs and from the phosphor downconversion. Though parallel efforts are being made to address thermal management issues in LED packages,16 it is essential to have phosphors retain their efficiency at elevated temperatures to address some of these issues. has reduced HT quenching compared to 68 and this trend is also reflected within the solid solution compositions (Fig. 3). Hence, increasing and concentrations in not only shifts the emission peak position to higher energy, it also improves phosphor efficiency at elevated temperatures (see Fig. 4). The relationship between absorption/emission position and HT efficiency potentially indicates that luminescence quenching occurs by a level crossing mechanism as proposed in the aluminate garnets15, 17 and garnets doped with .18 As noted above, the synthesis of these phosphors has not been completely optimized, so further improvements in QE at room temperature and HT could be possible.

Figure 4.

Figure 4. Integrated luminescence intensity vs temperature for , where , 1.5, and 2.

Conclusions

In this article, we have investigated the crystal chemistry and luminescence properties within silicate garnets that can be synthesized at ambient pressure. There is strong evidence toward a continuous solid solution between the previously reported 5 and .6, 7 Correspondingly, substitution in these silicate garnets has a strong preference toward the octahedral site. We have also demonstrated that as the composition moves through this solid solution, the emission continuously shifts, allowing for color flexibility in different LED lamp applications and that the HT efficiency of these materials also improves with higher levels.

Acknowledgments

The authors thank E. A. Bachniak for the initial sample synthesis and Digamber Porob and Emil Radkov for useful discussions. This work was supported by GE Lumination.

GE Global Research assisted in meeting the publication costs of this article.

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10.1149/1.3380854