Recently there has been a strong interest in the area of defect formation in ordered structures on curved surfaces. Here we explore the closely related topic of self-assembly in thin block copolymer melt films confined to the surface of a sphere. Our study is based on a self-consistent field theory (SCFT) model of block copolymers that is numerically simulated by spectral collocation with a spherical harmonic basis and an extension of the Rasmussen-Kalosakas operator splitting algorithm [J. Polym. Sci. Part B: Polym. Phys. 40, 1777 (2002)]. In this model, we assume that the composition of the thin block copolymer film varies only in longitude and colatitude and is constant in the radial direction. Using this approach we are able to study the formation of defects in the lamellar and cylindrical phases, and their dependence on sphere radius. Specifically, we compute ground-state (i.e., lowest-energy) configurations on the sphere for both the cylindrical and lamellar phases. Grain boundary scars are also observed in our simulations of the cylindrical phase when the sphere radius surpasses a threshold value $R_c\approx 5d$, where $d$ is the natural lattice spacing of the cylindrical phase, which is consistent with theoretical predictions [Bowick et al., Phys. Rev. B 62, 8738 (2000); Bausch et al., Science 299, 1716 (2003)]. A strong segregation limit approximate free energy is also presented, along with simple microdomain packing arguments, to shed light on the observed SCFT simulation results.

• Received 27 October 2006

DOI:https://doi.org/10.1103/PhysRevE.75.031802