Effect of humidity on the indentation hardness and flexural fatigue behavior of polyamide 6 nanocomposite

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Abstract

Humidity affects the mechanical properties of polymers and their composites. Understanding the influence of humidity on the strength, stiffness and fatigue characteristics will aid in better product design. The effect of relative humidity (RH) on indentation hardness and flexural fatigue behavior of polyamide 6 nanocomposites is reported. Indentation hardness and indentation modulus of the material reduces up to ∼50% in the samples conditioned in water due to the plasticization and associated increased polymer chain mobility. Cantilever bending fatigue tests conducted at different relative humidity levels at constant displacement amplitude revealed increased fatigue life for polyamide 6 nanocomposites at high humidity. Hysteresis heating and molecular reorientation lowers the modulus during fatigue process and causes a reduction in the force amplitude at high humidity levels. The failure mechanisms at different humidity levels are discussed.

Introduction

Polymer nanocomposites are promising for structural applications due to their high stiffness-to-weight ratio compared to pristine polymer. Exfoliated layered silicate polymer nanocomposites exhibit remarkable improvement in mechanical properties such as flame retardancy, gas barrier properties, ionic conductivity, thermal stability, tensile properties and tribological behavior compared to pristine polymer even at very low nanoclay content [1], [2], [3], [4]. In many structural applications, components have to sustain not only various types of loads but also different types of environmental conditions. Temperature and humidity severely affect the mechanical properties of polymers and their composites [5], [6], [7]. Naval applications are examples where the components are exposed to extreme humidity levels, which will affect the chemical structure and there by the mechanical behavior of polymer and their composites [8], [9]. It is essential to understand the long-term behavior of components made of these materials under severe operating conditions for better product design.

The fatigue crack propagation behavior of nylon 66 containing different water content was reported by Bretz et al. [10]. At a constant stress intensity factor range, the fatigue crack propagation decreased as the water content was increased to 3%. The fatigue crack propagation rates at the moisture saturation level (8%) were higher than those observed in dry specimen. An increase in water content in nylon causes an increase in the slope of crack length versus number of cycles [11]. Fatigue properties of two engineering rubbers in air and water have been studied by Selden [12]. In polychloroprene rubber, a factor of two to three times lower crack growth rates was observed in water compared to that in air. Water was found to act as a plasticizer in polyhydroxy ester ether and lowers the room temperature tensile strength and modulus [13]. The strain at failure increased with increasing water content and a change in the mode of failure was reported. Brittle failure occurred when the moisture content was low. As the absorbed water content increased, the samples necked and exhibited extensive plastic deformation. Scaffaro et al. [14] reported the effect of humidity, temperature and ultraviolet on creep behavior of polyamide 6. The flexural fatigue life of the polyamide 6 is enhanced by the addition of nanoclay [15].

This paper reports the effect of relative humidity (RH) on the flexural fatigue behavior of dry polyamide 6 nanocomposite samples. The effects of humidity on mechanical properties of polyamide 6 nanocomposite were studied using the microindentation technique. The failure mechanisms of polyamide 6 nanocomposite at different humidities are discussed.

Section snippets

Test materials and characterization

The nanocomposite used in the present study was prepared using melt compounding of commercial grade polyamide 6 granules and hectorite clay (organically modified with a hydrogenated tallow quaternary amine complex) in a counter rotating twin-screw extruder. Prior to extrusion, the polyamide 6 pellets were dried at 333 K for 24 h. The required quantity of polyamide granules and nanoclay (5 wt.%) was fed into the extruder. The extrudate was cooled and then shredded into pellets. Prior to injection

Material characterization

It is well known that in many polymers the water absorption affects their properties [13], [14], [18]. The differential scanning calorimetry data of dry and wet polyamide 6 nanocomposite is shown in Fig. 4. The broad endothermic peak observed around 350 K in the case of wet samples is due to the evaporation of moisture absorbed by the sample. The melting temperature for the both dry and wet samples is nearly same. The initial part of the DSC data indicates that the water has been absorbed by

Conclusion

The effect of humidity on the indentation hardness and flexural fatigue behavior of polyamide 6 clay nanocomposites is investigated. The hardness and modulus of the polyamide 6 nanocomposite is reduced in humid atmospheres. Under displacement controlled condition, flexural fatigue life of polyamide 6 nanocomposite is increased with humidity. The increase in the surrounding humidity and absorption of water reduce the hardness and modulus, and improve the flexural fatigue life.

Acknowledgement

The authors would like to thank the Naval Research Board for financial support provided for this research project.

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