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Shape recovery properties and load-carrying capacity of a 4D printed thick-walled kirigami-inspired honeycomb structure

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Abstract

Kirigami arts have provided a more promising method for building multiscale structures, which can shape two-dimensional (2D) sheets into three-dimensional (3D) configurations by cutting and folding. Here, we first carried out a theoretical analysis of the mechanical properties of 2D honeycomb lattice structures and experimental verification combined with finite element (FE) simulation. Furthermore, a series of thick-walled 3D kirigami-inspired honeycomb (TW3KH) structures with different mechanical properties were designed and fabricated on the exploration and optimization of geometric parameters of 2D honeycomb structures. The investigations of folding feasibility, self-expansion, and self-folding performance experimentally showed that our designed four-dimensional (4D) printing structure had good programmability and shape memory capability and a large volume change ratio during shape change. Meanwhile, research on its compression deformation behavior found that the TW3KH structures can recover load-bearing capacity very well when the angle is positive. Therefore, these TW3KH structures have great advantages in space-saving smart load-bearing equipment.

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Acknowledgements

This work was supported by the National Natural Science Foundation of China (Nos. 12072094 and 12172106).

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Authors

Contributions

CBY conceived the idea, designed the experiments, carried out the data analysis, and wrote the first draft of the manuscript. WZ contributed to the guidance of the theoretical calculations and idea improvement. LWL contributed to supervision. FFL contributed to language modification. YJL and JSL had scientific discussions and improved the manuscript. All authors reviewed and commented on the manuscript.

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Correspondence to Liwu Liu or Jinsong Leng.

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The authors declare that they have no conflict of interest.

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This article does not contain any studies with human or animal subjects performed by any of the authors.

Additional information

Chengbin Yue and Wei Zhao have contributed equally to this work.

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Yue, C., Zhao, W., Li, F. et al. Shape recovery properties and load-carrying capacity of a 4D printed thick-walled kirigami-inspired honeycomb structure. Bio-des. Manuf. 6, 189–203 (2023). https://doi.org/10.1007/s42242-022-00230-2

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