Abstract
This paper presents an experimental and statistical study on noise level generated during of rock sawing by circular diamond sawblades. Influence of the operating variables and rock properties on the noise level are investigated and analysed. Statistical analyses are then employed and models are built for the prediction of noise levels depending on the operating variables and the rock properties. The derived models are validated through some statistical tests. It is found that increasing of peripheral speed, traverse speed and cutting depth result in an increase in noise levels. On the other hand, a decreasing trend for noise levels is initially observed with the increasing of flow rate of cooling fluid. It is also determined that there are moderate correlations between uniaxial compressive strength, density and noise levels. Furthermore, the modelling results reveal that the predictive models have high potentials as guidance for practical applications.
Similar content being viewed by others
References
Ataei M, Mikaeil R, Hoseinie H S and Hosseini M S 2012 Fuzzy analytical hierarchy process approach for ranking the sawability of carbonate rock. Int. J. Rock Mech. Min. 50: 83–93
Atici U and Ersoy A 2009 Correlation of specific energy of cutting saws and drilling bits with rock brittleness and destruction energy. J. Mater. Process. Technol. 209: 2602–2612
Buyuksagis S I 2007 Effect of cutting mode on the sawability of granites using segmented circular diamond sawblade. J. Mater. Process. Technol. 183: 399–406
Ersoy A and Atıcı U 2004 Performance characteristics of circular diamond saws in cutting different types of rocks. Diam. Relat. Mater. 13: 22–37
Fener M, Kahraman S and Ozder O M 2007 Performance prediction of circular diamond saws from mechanical rock properties in cutting carbonate rocks. Rock Mech. Rock Eng. 40(5): 505–517
ISRM 1981 Rock characterization testing and monitoring, suggested methods, in: E T Brown (ed.), Pergamon Press, Oxford, UK, 211 p.
Kahraman S, Fener M and Gunaydin O 2004 Predicting the sawability of carbonate rocks using multiple curvilinear regression analysis. Int. J. Rock Mech. Min. 41(7): 123–1131
Muro T and Tran T D 2004 Regression analysis of the characteristics of vibro-cutting blade for tuffaceous rock. J. Terramechanics 40: 191–219
Rojek J, Onate E, Labra C and Kargl H 2011 Discrete element simulation of rock cutting. Int. J. Rock Mech. Min. 48: 996–1010
Yılmaz G N, Goktan M R and Kibici Y 2011 An investigation of the petrographic and physico-mechanical properties of true granites influencing diamond tool wear performance, and development of a new wear index. Wear 271: 960–969
Yurdakul M and Akdas H 2012 Prediction of specific cutting energy for large diameter circular saws during natural stone cutting. Int. J. Rock Mech. Min. 53: 38–44
Acknowledgements
The authors would like to thank the Scientific Research Fund of Karadeniz Technical University for the financial support (No. 2009.112.008.3). The authors are also thankful to Granitaş A.Ş. stone processing company for supporting this research by providing dimensioned rock samples for the sawing experiments.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
KARAKURT, I., AYDIN, G. & AYDINER, K. Predictive modelling of noise level generated during sawing of rocks by circular diamond sawblades. Sadhana 38, 491–511 (2013). https://doi.org/10.1007/s12046-013-0117-5
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12046-013-0117-5