Skip to main content
Log in

A Sustainable and Selective Roasting and Water-Leaching Process to Simultaneously Extract Valuable Metals from Low-Grade Ni-Cu Matte

  • Solution Purification Technology
  • Published:
JOM Aims and scope Submit manuscript

Abstract

Due to stringent environmental requirements and the complex occurrence of valuable metals, traditional pyrometallurgical methods are unsuitable for treating low-grade nickel-copper matte. A clean and sustainable two-stage sulfating roasting and water-leaching process was used to simultaneously extract valuable metals from low-grade nickel-copper matte. Ammonium and sodium sulfate were used as sulfating agents. The first roasting temperature, mass ratio of ammonium sulfate to matte, roasting time, dosage of sodium sulfate, second roasting temperature and leaching temperature were studied. Under optimal conditions, 98.89% of Ni, 97.48% of Cu and 95.82% of Co, but only 1.34% of Fe, were extracted. X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to reveal the sulfating mechanism during the roasting process.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  1. A.E. Warner, C. Diaz, A. Dalvi, P. Mackey, A. Tarasov, and R. Jones, JOM-US 59, 58 (2007).

    Article  Google Scholar 

  2. K.-H. Park, D. Mohapatra, B.R. Reddy, and C.W. Nam, Hydrometallurgy 86, 164 (2007).

    Article  Google Scholar 

  3. J. Provis, J. Van Deventer, J. Rademan, and L. Lorenzen, Hydrometallurgy 70, 83 (2003).

    Article  Google Scholar 

  4. R. Van Schalkwyk, J. Eksteen, J. Petersen, E. Thyse, and G. Akdogan, Miner. Eng. 24, 524 (2011).

    Article  Google Scholar 

  5. K.H. Park, D. Mohapatra, and B.R. Reddy, Sep. Purif. Technol. 51, 332 (2006).

    Article  Google Scholar 

  6. Y. Fu, B.-c. Li, C.-i. Fan, X.-j. Zhai, X.-j. Zhang, and D.-h. Li, Trans. Nonferr. Metal. Soc. 20, s71–s76 (2010).

    Article  Google Scholar 

  7. K.H. Park, D. Mohapatra, K. Hong-In, and G. Xueyi, Sep. Purif. Technol. 56, 303 (2007).

    Article  Google Scholar 

  8. R. Berezowsky, M. Collins, D. Kerfoot, and N. Torres, JOM-US 43, 9 (1991).

    Article  Google Scholar 

  9. I.K. Thege, Thermochim. Acta 60, 149 (1983).

    Article  Google Scholar 

  10. R.V. Siriwardane, J.A. Poston Jr., E.P. Fisher, M.-S. Shen, and A.L. Miltz, Appl. Surf. Sci. 152, 219 (1999).

    Article  Google Scholar 

  11. H. Tagawa, Thermochim. Acta 80, 23 (1984).

    Article  Google Scholar 

  12. M. Jiang, T. Sun, Z. Liu, J. Kou, N. Liu, and S. Zhang, Inter. J. Miner. Process. 123, 32 (2013).

    Article  Google Scholar 

  13. J.E. Hoffmann, JOM-US 41, 33 (1989).

    Article  Google Scholar 

  14. P. Distin, JOM-US 30, 30 (1978).

    Article  Google Scholar 

  15. M. Liu, Z. You, Z. Peng, X. Li, and G. Li, JOM-US 68, 567 (2016).

    Article  Google Scholar 

  16. Q. Li, J.-j. Hu, Y.-b. Yang, B. Xu, T. Jiang, Mechanism of Na2SO4 on Refractory Gold Concentrate at Roasting Pretreatment. In Drying, Roasting, and Calcining of Minerals. Springer; 2015: 59.

  17. K. Luthra, Metall. Mater. Trans. A 13, 1647 (1982).

    Article  Google Scholar 

  18. C. Smeaton (Electronic Theses and Dissertations, 2012), p. 450.

  19. A.J. Monhemius, G. Thorsen, in Proc. Int. Solvent Extr. Conf. ISEC’80, Liege, Belgium, 1980, Vol. 3, paper 80-91.

  20. R. Zboril, M. Mashlan, D. Krausova, The Mechanism of β-Fe2O3 Formation by Solid-State Reaction between NaCl and Fe2(SO4)3, in Mössbauer Spectroscopy in Materials Science (Springer, 1999), p. 49.

  21. G. Kolta and M. Askar, Thermochim. Acta 11, 65 (1975).

    Article  Google Scholar 

  22. D. Lindberg, R. Backman, and P. Chartrand, J. Chem. Thermodyn. 38, 1568 (2006).

    Article  Google Scholar 

  23. D. Yu, T.A. Utigard, and M. Barati, Metall. Mater. Trans. B 45, 662 (2014).

    Article  Google Scholar 

  24. K. Jacob and G. Iyengar, Metall. Trans. B 17, 323 (1986).

    Article  Google Scholar 

Download references

Acknowledgements

This research was jointly supported by the National Basic Research Program of China (Grant 2014CB643405), National Natural Science Foundation of China (Grant 51204036), Program for Top Young Talents of Higher Education Institutions of Hebei Province (Grant BJ201604), Fundamental Research Funds for the Central Universities (Grant N152304010) and Hebei Province Natural Science Fund (Grant E2017501073).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wenning Mu.

Electronic supplementary material

Below is the link to the electronic supplementary material.

Supplementary material 1 (PDF 1570 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Cui, F., Mu, W., Wang, S. et al. A Sustainable and Selective Roasting and Water-Leaching Process to Simultaneously Extract Valuable Metals from Low-Grade Ni-Cu Matte. JOM 70, 1977–1984 (2018). https://doi.org/10.1007/s11837-018-2798-z

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11837-018-2798-z

Navigation