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Iterative HOEO fusion strategy: a promising tool for enhancing bearing fault feature

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Abstract

As parameter independent yet simple techniques, the energy operator (EO) and its variants have received considerable attention in the field of bearing fault feature detection. However, the performances of these improved EO techniques are subjected to the limited number of EOs, and they cannot reflect the non-linearity of the machinery dynamic systems and affect the noise reduction. As a result, the fault-related transients strengthened by these improved EO techniques are still subject to contamination of strong noises. To address these issues, this paper presents a novel EO fusion strategy for enhancing the bearing fault feature nonlinearly and effectively. Specifically, the proposed strategy is conducted through the following three steps. First, a multi-dimensional information matrix (MDIM) is constructed by performing the higher order energy operator (HOEO) on the analysis signal iteratively. MDIM is regarded as the fusion source of the proposed strategy with the properties of improving the signal-to-interference ratio and suppressing the noise in the low-frequency region. Second, an enhanced manifold learning algorithm is performed on the normalized MDIM to extract the intrinsic manifolds correlated with the fault-related impulses. Third, the intrinsic manifolds are weighted to recover the fault-related transients. Simulation studies and experimental verifications confirm that the proposed strategy is more effective for enhancing the bearing fault feature than the existing methods, including HOEOs, the weighting HOEO fusion, the fast Kurtogram, and the empirical mode decomposition.

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Abbreviations

EMD:

Empirical mode decomposition

EO:

Energy operator

FK:

Fast Kurtogram

HOEO:

Higher order energy operator

LTSA:

Local tangent space alignment

MDIM:

Multi-dimensional information matrix

NFER:

Normalized frequency energy ratio

PE:

Permutation entropy

REB:

Rolling element bearing

SIR:

Signal-to-interference ratio

SNR:

Signal-to-noise ratio

WHOEOF:

Weighting higher order energy operator fusion

A :

Amplitude of the fault bearing vibration

A :

Alignment matrix

C i :

Correlation matrix

Ej[•]:

Function of the jth order EO

Envsq[•]:

Function of squared envelope

e k :

Column vector of k ones

f b :

Rolling element fault frequency

f c :

Center frequency

f d :

Fault characteristic frequency

f i :

Inner race fault frequency

f o :

Outer race fault frequency

f RE :

Resonance frequency

g i :

Eigenvector of the alignment matrix

G :

Reorganizing result of the global representation G0

G 0 :

Global representation of manifold learning

H :

Number of harmonics used to calculate NFER

HOEO-F(•):

Function of WHOEOF

Id :

Number of the saved intrinsic dimensions

I :

Identity matrix

J :

Total number of orders

k :

Nearest neighboring size

k*:

Nearest neighborhood corresponding to the smallest P

K :

Number of spectral lines

Kurt(•):

Function of kurtosis

L j :

Amplitude of the jth interference component

m :

Embedded dimension

M :

MDIM

\(\overline {\boldsymbol{M}} \) :

Normalized MDIM

M(x(t)):

MDIM with the signal x(t)

M 1(x(t)):

HOEO matrix of signal x(t)

M 2(x(t)):

Once iterative of M1(x(t))

M 3(x(t)):

Twice iterative of M1(x(t))

n(t):

Noise component

N :

Number of data points of the analysis signal

P(f):

Amplitude of the envelope spectrum at frequency f

P i :

Relative frequency of the ith permutation

P k :

PE of the reorganizing result G at nearest neighbors k

r(t):

Fault bearing vibration

R i :

Row vector of the MDIM

\({\overline {\boldsymbol{R}} _i}\) :

Row vector of the normalized MDIM

S(t):

A transient with unit amplitude

R i :

0-1 selection matrix

SIR(•):

Function of SIR

t :

Time

T :

Total lasting time of analysis signal

T d :

Time interval between two adjacent transients

T p :

Time period of the fault characteristic frequency

Δt 1, Δt 2, Δt 3, Δt 4 :

Intervals of the repetitive transients in the simulated bearing, outer race, inner race, and rolling element fault signal, respectively

u j(t):

jth vibration interferences

V i :

Matrix composed by Id largest right singular vectors of centralized matrix

w b :

Bandwidth

x(t):

Continuous time signal

x(n):

Discrete form of x(t)

\(\dot x(t)\) :

First-order derivative of x(t) with respect to time t

\(\hat \dot x(t)\) :

Hilbert transform of \(\dot x(t)\)

\(\ddot x(t)\) :

Second-order derivative of x(t) with respect to time t

x (j)(t):

jth derivative of x(t)

y(t):

Preset transients

Z i :

Matrix combined by a set of k nearest neighbors of column mn

\({\overline {\boldsymbol{Z}} _i}\) :

Mean of Zi

α j :

Coefficient associated with the jth HOEO

\(\alpha _j^ \ast \) :

Optimal coefficient associated with the jth HOEO

α*:

Optimal coefficient vector

β :

Structural damping characteristic of the fault bearing vibration

ω j :

Frequency of the jth interference component

ω r :

Resonance frequency excited by the bearing defect

λ i :

Eigenvalue of the alignment matrix

ξ :

Decay rate of the transient

τ i :

A random variable to simulate the slip effect of transients

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Acknowledgements

The authors declare that they have no competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. This research was supported by the National Natural Science Foundation of China (Grant Nos. 52172406 and 51875376), the China Postdoctoral Science Foundation (Grant Nos. 2022T150552 and 2021M702752), and the Suzhou Prospective Research Program, China (Grant No. SYG202111), which are highly appreciated by the authors.

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Jiang, X., Peng, D., Guo, J. et al. Iterative HOEO fusion strategy: a promising tool for enhancing bearing fault feature. Front. Mech. Eng. 18, 9 (2023). https://doi.org/10.1007/s11465-022-0725-z

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  • DOI: https://doi.org/10.1007/s11465-022-0725-z

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