The principles of construction and the architecture of an automated system for controlling blast-furnace smelting are examined. A block diagram of a hardware-software complex developed for a blast furnace is presented along with scheme for integrating the furnace control system into the corporate control system at the factory. The system that has been developed creates a single informational-technological and control space that is closely linked to other information systems at the factory – especially the systems of the subdivisions whose performance has the greatest impact on the quality of the pig iron: the shop that prepares the sintering-machine charges, the sinter shop, the coke and coal chemicals plant, the BOF shop, the rail transport facility, the oxygen-plant/compressor station, and others. The main functional capabilities of the software are realized in the form of a model system that supports decision-making. This system is based on a group of mathematical models that solve various problems related to blast-furnace smelting. Users of the system can obtain missing information which is needed to make a decision by engaging in a dialog with the mathematical model. The results that have been obtained from using the informational-modeling system have improved response time and performance in the analysis, prediction, and planning of production situations, which in turn has improved decision-making by engineers and technicians when there are fluctuations in the composition and quality of the iron-ore-bearing materials being smelted in the furnaces and changes in the market conditions.
Similar content being viewed by others
References
O. Lida, S. Taniyochi, and T. Hetani, “Application of a technique to blast furnace operation,” Kawasaki Steel Techn. Dept., No. 26, 30–37 (1992).
Yasuo Omori (ed.), Blast Furnace Phenomena and Modelling, Elsevier Applied Science, London, New York (1987).
I. Kyle, “Blast furnace model development and application in the British Steel Corp.,” Proc. Conf., London, Sept. 11–13, 1979 (1980), pp. 403–415.
C. J. Fielden and B. I. Wood, “A dynamic digital simulation of the blast furnace,” JISI, 206, 650–658 (1968).
M. Hatano, K. Kurita, H. Yamoaka, and T. Yokoi, “Investigation of blow-in operation through the blast furnace dynamic model,” Tetsu-to-Hagane, 68, 2369–2376 (1982).
S. Taguchi, H. Kubo, N. Tsuchiya, et al., “Development of a mathematical model of silicon transfer via SiO in the blast furnace,” ibid., 2303–2310.
I. V. Sukovatin, “Information technologies in use at a metallurgical combine,” Stal, No. 5, 133–135 (2010).
A. V. Sadovyi, V. I. Romanenko, N. G. Tishchenko, and R. S. Vlyanskii, “Concept for the design of an integrated automated control system for blast-furnace smelting,” Stal, No. 9, 107–110 (2009).
V. I. Kotukhov, S. V. Korshikov, G. Ya. Anisimov, et al., “Development of a new-generation automated control system for blast furnace No. 5 at the KMK,” Stal, No. 4, 22–25 (1993).
I. F. Kurunov, “New systems for monitoring and controlling blast-furnace smelting,” Stal, No. 8, 58–62 (2001).
O. P. Onorin, N. A. Spirin (ed.), V. A. Terent’ev, et al., Computer-Based Methods of Modeling Blast-Furnace Smelting, UGTU-UPI, Ekaterinburg (2005).
N. A. Spirin (ed.), Yu. V. Ipatov, V. I. Lobanov, et al., Information Systems in Metallurgy, UGTU-UPI, Ekaterinburg (2001).
N. A. Spirin (ed.), V. V. Lavrov, V. Yu. Rybolovlev, et al., Model Systems for the Support of Decision-Making in Automated Systems Designed to Control Blast-Furnace Smelting, UrFU, Ekaterinburg, (2011).
N. A. Spirin (ed.), V. V. Lavrov, V. Yu. Rybolovlev, et al., Mathematical Modeling of Metallurgical Processes in Automated Process Control Systems, UIPTs, Ekaterinburg (2014).
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated from Metallurg, No. 8, pp. 25–30, August, 2015.
Rights and permissions
About this article
Cite this article
Rybolovlev, V.Y., Krasnobaev, A.V., Spirin, N.A. et al. Principles of the Development and Introduction of an Automated Process Control System for Blast-Furnace Smelting at the Magnitogorsk Metallurgical Combine. Metallurgist 59, 653–658 (2015). https://doi.org/10.1007/s11015-015-0154-x
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11015-015-0154-x