Abstract
The performances of a conducting paste and the thick film fabricated from it depend critically on the dispersion state of the functional powders. Detailed mechanisms dictating the interactions between functional powder, surfactant, and, in particular, polymer binder that lead to optimum particle dispersion remain elusive in general. For a series of practical micrometer-sized silver pastes (with a powder content of ~47 wt% or 7 vol%, in a commonly used solvent α-terpineol), we reported rheological fingerprints (i.e., significantly promoted sample elasticity) suggesting that while the surfactant (stearic acid, SA) aids the initial, local (~1 nm) particle dispersion, the polymer binder (ethyl cellulose, EC) then becomes effective to help achieve larger-scale (~30 nm) particle dispersion, permitting the development of colloidal fractals and time-evolving microphase transition closely mimicking typical sol–gel transition. The enhanced particle dispersion is evidenced also by the scanning electronic microscope morphologies of dried printing thick films. Overall, similar phase transition had rarely been reported for metal pastes, yet the underlying particle dispersion seems crucial to achieve as (environmentally required) decreasing powder content makes a paste and the fabricated thick film increasingly unlikely to fulfill the percolated state desirable for efficient electron conduction.
Similar content being viewed by others
References
Lange FF (1989) Powder processing science and technology for increased reliability. J Am Ceram Soc 72:3–15
Lewis JA (2000) Colloidal processing of ceramics. J Am Ceram Soc 83:2341–2359
Sigmund WM, Bell NS, Bergström L (2000) Novel powder-processing methods for advanced ceramics. J Am Ceram Soc 83:1557–1574
Phair JW (2008) Rheological analysis of concentrated zirconia pastes with ethyl cellulose for screen printing SOFC electrolyte films. J Am Ceram Soc 91:2130–2137
Somalu MR, Brandon NP (2012) Rheological studies of nickel/scandia-stabilized-zirconia screen printing inks for solid oxide fuel cell anode fabrication. J Am Ceram Soc 95:1220–1228
Somalu MR, Yufit V, Shapiro IP, Xiao P, Brandon NP (2013) The impact of ink rheology on the properties of screen-printed solid oxide fuel cell anodes. Int J Hydrogen Energy 38:6789–6801
Murakami S, Ri K, Itoh T, Izu N, Shin W, Inukai K, Takahashi Y, Ando Y (2014) Effects of ethyl cellulose polymers on rheological properties of (La, Sr)(Ti, Fe)O3-terpineol pastes for screen printing. Ceram Int 40:1661–1666
Inukai K, Takahashi Y, Murakami S, Ri K, Shin W (2014) Molecular weight dependence of ethyl cellulose adsorption behavior on (La, Sr)(Ti, Fe)O3−δ particles in organic solvent pastes and their printing properties. Ceram Int 40:12319–12325
Wang SF, Dougherty JP, Huebner W, Pepin JG (1994) Silver-palladium thick-film conductors. J Am Ceram Soc 77:3051–3072
Lin H-C, Lin P, Lu C-A, Wang S-F (2009) Effects of silver oxalate additions on the physical characteristics of low-temperature-curing MOD silver paste for thick-film applications. Microelectron Eng 86:2316–2319
Hsu CP, Guo RH, Hua CC, Shih C-L, Chen W-T, Chang T-I (2013) Effect of polymer binders in screen printing technique of silver pastes. J Polym Res 20:1–8
Lin JC, Wang CY (1996) Effects of surfactant treatment of silver powder on the rheology of its thick-film paste. Mater Chem Phys 45:136–144
Bergström L, Shinozaki K, Tomiyama H, Mizutani N (1997) Colloidal processing of a very fine BaTiO3 powder—effect of particle interactions on the suspension properties, consolidation, and sintering behavior. J Am Ceram Soc 80:291–300
Liu D-M (2000) Influence of dispersant on powders dispersion and properties of zirconia green compacts. Ceram Int 26:279–287
Morissette SL, Lewis JA, Clem PG, Cesarano J III, Dimos DB (2001) Direct-write fabrication of Pb(Nb, Zr, Ti)O3 devices: influence of paste rheology on print morphology and component properties. J Am Ceram Soc 84:2462–2468
Rane SB, Seth T, Phatak GJ, Amalnerkar DP, Das BK (2003) Influence of surfactants treatment on silver powder and its thick films. Mater Lett 57:3096–3100
Rane SB, Khanna PK, Seth T, Phatak GJ, Amalnerkar DP, Das BK (2003) Firing and processing effects on microstructure of fritted silver thick film electrode materials for solar cells. Mater Chem Phys 82:237–245
Zürcher S, Graule T (2005) Influence of dispersant structure on the rheological properties of highly-concentrated zirconia dispersions. J Eur Ceram Soc 25:863–873
Lee S, Paik U, Yoon S-M, Choi J-Y (2006) Dispersant-ethyl cellulose binder interactions at the Ni particle-dihydroterpineol interface. J Am Ceram Soc 89:3050–3055
Shin W, Nishibori M, Ohashi M, Izu N, Itoh T, Matsubara I (2009) Ceramic catalyst combustors of Pt-loaded-alumina on microdevices. J Ceram Soc Jpn 117:659–665
Phair JW, Lönnroth N, Lundberg M, Kaiser A (2009) Characteristics of cerium-gadolinium oxide (CGO) suspensions as a function of dispersant and powder properties. Colloids Surf A 341:103–109
Zhang H, Jiang S, Kajiyoshi K (2011) Control of paste rheology and piezoelectric properties of Bi0.5(Na0.82K0.18)0.5TiO3 lead-free piezoelectric thick films deposited by screen printing. Int J Appl Ceram Technol 8:658–668
Easton RP (1956) U. S. Patent 2,732,305
Tyran LW (1981) U. S. Patent 4,273,583 A
Bertrand F, German S-A, Anwar A, Irune V, Gemma B, Yolanda RDM, Bergström L (2013) Dispersion and surface functionalization of oxide nanoparticles for transparent photocatalytic and UV-protecting coatings and sunscreens. Sci Technol Adv Mater 14:023001
Patel RD, Farrugia VM, Vanbesien D, Zwartz EG (2003) U. S. Patent 6,638,677 B2
Barnes HA (2003) A review of the rheology of filled viscoelastic systems. In: David M B, Walters K (eds) Rheology reviews. British Society of Rheology
Liu D-M (1999) Effect of dispersants on the rheological behavior of zirconia-wax suspensions. J Am Ceram Soc 82:1162–1168
Lange FF (2001) Shape forming of ceramic powders by manipulating the interparticle pair potential. Chem Eng Sci 56:3011–3020
Horn RG (1990) Surface forces and their action in ceramic materials. J Am Ceram Soc 73:1117–1135
French RH (2000) Origins and applications of London dispersion forces and Hamaker constants in ceramics. J Am Ceram Soc 83:2117–2146
Nam J-G, Lee E-S, Jung W-C, Park Y-J, Sohn B-H, Park S-C, Kim JS, Bae J-Y (2009) Photovoltaic enhancement of dye-sensitized solar cell prepared from [TiO2/ethyl cellulose/terpineol] paste employing triton™ X-based surfactant with carboxylic acid group in the oxyethylene chain end. Mater Chem Phys 116:46–51
Burnat D, Ried P, Holtappels P, Heel A, Graule T, Kata D (2010) The rheology of stabilised lanthanum strontium cobaltite ferrite nanopowders in organic medium applicable as screen printed SOFC cathode layers. Fuel Cells 10:156–165
Zhang R, Lin W, K-s M, Wong CP (2010) Fast preparation of printable highly conductive polymer nanocomposites by thermal decomposition of silver carboxylate and sintering of silver nanoparticles. ACS Appl Mater Interfaces 2:2637–2645
Goodarzi V, Jafari S, Khonakdar H, Seyfi J (2011) Morphology, rheology and dynamic mechanical properties of PP/EVA/clay nanocomposites. J Polym Res 18:1829–1839
Ghelichi M, Taheri Qazvini N, Jafari S, Khonakdar H, Reuter U (2012) Nanoclay dispersion in a miscible blend: an assessment through rheological analysis. J Polym Res 19:1–9
Sodeifian G, Nikooamal H, Yousefi A (2012) Molecular dynamics study of epoxy/clay nanocomposites: rheology and molecular confinement. J Polym Res 19:1–12
Chen Y, Chen Q, Lv Y, Huang Y, Yang Q, Liao X, Niu Y (2015) Rheological behaviors and electrical conductivity of long-chain branched polypropylene/carbon black composites with different methods. J Polym Res 22:1–11
Mewis J, Wagner NJ (2013) Colloidal suspension rheology. Cambridge University Press, New York, p 206
Lane CA, Burton DE, Crabb CC (1984) Accurate molecular dimensions from stearic acid monolayers. J Chem Educ 61:815
Sperling LH (2006) Introduction to physical polymer science. Wiley, Hoboken, p 113
Ulman A (1996) Formation and structure of self-assembled monolayers. Chem Rev 96:1533–1554
Lu D, Tong QK, Wong CP (1999) A study of lubricants on silver flakes for microelectronics conductive adhesives. IEEE Trans Compon Packag Technol 22:365–371
Kohinata S, Terao A, Shiraki Y, Inoue M, Uenishi K (2013) Relationship between the conductivity of isotropic conductive adhesives (ICAs) and the lubricant coated on silver filler particles. Trans Jpn Inst Electron Packag 6:104–108
Joshi YM (2014) Dynamics of colloidal glasses and gels. Annu Rev Chem Biomol Eng 5:181–202
Mahamuni S, Bendre BS, Leppert VJ, Smith CA, Cooke D, Risbud SH, Lee HWH (1996) ZnO nanoparticles embedded in polymeric matrices. Nanostruct Mater 7:659–666
Guo L, Yang S, Yang C, Yu P, Wang J, Ge W, Wong GKL (2000) Highly monodisperse polymer-capped ZnO nanoparticles: preparation and optical properties. Appl Phys Lett 76:2901–2903
Acknowledgments
This research was supported in part by China Steel Corporation of ROC and in part by the Ministry of Science and Technology of ROC.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Jiang, JS., Liang, JE., Yi, HL. et al. Rheological fingerprints of time-evolving polymer-particle interaction and sol–gel transition in silver pastes. J Polym Res 22, 144 (2015). https://doi.org/10.1007/s10965-015-0790-7
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s10965-015-0790-7