Abstract
The role of hydrogen peroxide in the formation of cerium conversion coatings by immersing AISI 1010 commercial carbon steel substrates into solutions containing various concentrations of CeCl3 (0.1, 1, and 10 g L−1) has been investigated as an alternative method for their protection against corrosion. The deposits prepared from the solutions with H2O2 consist of yellow thin and non-uniform coatings with agglomerates of small CeO2 and Ce2O3 crystallites whose sizes increased over the metallic surface as the cerium concentration was increased. Cerium pre-treatments in the presence of H2O2 displayed layers that were rougher than those synthesized without H2O2. A comparison with the chromate conversion pre-treatment is also simultaneously carried out with the discussion of the possible reactions involved in the different stages of process. The coating obtained from the solution containing 0.1 g in 1,000 mL produced better corrosion resistance on the substrate than that observed for its counterparts due to the fact that the surface was more uniformly covered by the conversion coating. The addition of H2O2 to the cerate baths improves visible roughness, corrosion resistance of the conversion coatings and bond strength because hydrogen peroxide acts as an oxygen source during the formation of the coatings.
Similar content being viewed by others
References
Neri W (1990) Introduzione alla Verniciatura delle superfici metalliche 3rd edn. Tecniche Nuove, Milan
Xinweng Y, Chunan C, Zhiming Y, Derui Z, Zhongda Y (2001) Corros Sci 43:1283
Horn K, Krause S, Weinberg G, Bange K (1987) Thin Solid Films 150:41
Arnott DR, Hinton BRW, Ryan NE (1989) Corros 45:12
Schram T, Goeminne G, Terryn H, Van Hoolst W, Van Espen P (1995) Trans Inst Met Finish 73:91
Fedrizzi L, Deflorian F, Bonora PL (1997) Electrochim Acta 42:969
Zhang W, Li JQ, Wu YS, Xu JT, Chen K (2002) Surf Eng 19:224
Hinton BRW, Arnott DR, Ryan NE (1986) Mater Forum 9:162
Mansfeld F, Shih H, (1990) In: Proceeding of the conference on 11th International Corrosion Congress, Florence, Italy, A I M 4555
Hughes AE, Hardin SG, Harvey TG, Nikour T, Hinton B (2003) ATB Metallurgie 43:264
Rivera BE, Johnson BY, O’Keefe MJ, Fahrenholtz WG (2004) Surf Coat Technol 176:349
Wang C, Jiang F, Wang F (2004) Corros 60:237
Brunelli K, Dabala M, Calliari I, Magrini M (2005) Corros Sci 47:989
Ardelean H, Fiaud C, Marcus P (2001) Mater Corros 52:889
Mora N, Cano E, Polo JL, Puente JM, Bastidas JM (2004) Corros Sci 46:563
Bôhm S, Greef R, McMurray HN, Powell SM, Worsley DA (2000) J Electrochem Soc 147:3286
Aramaki K (2004) Corros Sci 46:1565
Pourbaix M (1974) Atlas of electrochemical equilibria in aqueous solutions. National Association of Corrosion Engineers, Houston
Hayes SA, Yu Pu, O’Keefe TJ, O’Keefe MJ, Stoffer JO (2002) J Electrochem Soc 149:623
Davenport AJ, Isaacs HS, Kendig MW (1991) Corros Sci 32:653
Dabala M, Ramous E, Magrini M (2004) Mater Corros 55:381
Dabala M, Armelao L, Buchberger A, Calliari I (2001) Appl Surf Sci 172:312
Scholes FH, Soste C, Hughes AE, Hardin SG, Curtis PR (2006) Appl Surf Sci 253:1770
Onofre-Bustamante E, Domínguez-Crespo MA, Genescá-Llongueras J, Rodríguez-Gómez FJ (2007) Surf Coat Technol 201:4666
Standard practice for: conducting potentiodynamic polarization resistance measurements (2003) ASTM G59-97, American society for testing and materials, West Conshohocken, PA
Standard practice for: pull-off strength of coatings using portable adhesion testers (1995) ASTM D4541-95, American society for testing and materials, West Conshohocken, PA
Standard practice for: operating salt spray (fog) apparatus (1997) ASTM B117-97, American society for testing and materials, West Conshohocken, PA
Standard practice for: Standard specification for Reagent Water (2006) ASTM D1193-06, American society for testing and materials, West Conshohocken, PA
Campestrini P, Terryn H, Hovestad A, de Wit JHW (2004) Surf Coat Technol 176:365
Aldykiewicz AJ, Isaacs HS, Davenport AJ (1995) J Electrochem Soc 142:3342
Hughes AE, Gorman JD, Miller PR, Sexton BA, Paterson PJK, Taylor RJ (2004) Surf Interface Anal 36:290
Shimizu K, Brown GM, Kobayashi K, Thompson GE, Wood GC (1993) Corros Sci 34:1853
Dignam MJ, in Diggle JW (Ed) (1972) Oxide and oxide films, 1. Marcel Dekker Inc, New York, Ch 2
Djuricic B, Pickering S (1999) J Eur Ceram Soc 19:1925
Lee JS, Choi SC (2004) Mater Lett 58:390
Mariaca Rodríguez L, Genescá Llongueras J, Uruchurtu Chavarin J, Hernández L (1999) Corrosividad atmosférica (MICAT-MÉXICO). Plaza y Valdes, México
Molera Sola P (1989) Recubrimientos de los metales. Marcombo, Barcelona
Leeds JM, Grapiglia J (1995) Corros Prevent Control 42:77
Goemine JG, Terryn H, Vereecken J (1998) Electrochim Acta 43:1829
Aldykiewicz AJ, Davenport AJ, Isaacs HS (1996) J Electrochem Soc 143:147
Cheng YF, Luo JL (1999) Electrochim Acta 44:4795
Cheng YF, Luo JL (2000) Appl Surf Sci 167:113
Abd El Aal EE, Abd El Aal A, Abd El Haleem SM (1994) Corros Meth Mater 41:4
Long ZL, Zhou YC, Xiao L (2003) Appl Surf Sci 218:123
Bethencourt M, Botana FJ, Cano MJ, Marcos M (2002) Appl Surf Sci 189:162
Arurault L, Monsang P, Salley J, Bes RS (2004) Thin Solid Films 466:75
Cabral AM, Trabelsi W, Serra R, Montemor MF, Zheludkevich ML, Ferreira MGS (2006) Corros Sci 48:3740
Ferreira MGS, Duarte RG, Montemor MF, Simôes AMP (2004) Electrochim Acta 49:2927
Zhao X, Wang J, Wang Y, Kong T, Zhong L, Zhang W (2007) Electrochem Commun 9:1394
Jorcin JB, Aragon E, Meelatti C, Pèbère N (2006) Corros Sci 48:1779
Palomino LE, de Castro JFW, Aoki IV, de Melo HG (2003) J Braz Chem Soc 14:651
Acknowledgments
The authors wish to acknowledge the financial support given by UNAM through the DGAPA PAPIIT IN 115603-project, DGAPA-UNAM, and CONACYT through the 61354 project. The authors would like to thank Mr. Ivan Puente L. for the SEM analyses.
Author information
Authors and Affiliations
Corresponding author
Electronic supplementary material
Below is the link to the electronic supplementary material.
ESM
(DOC 248 kb)
Rights and permissions
About this article
Cite this article
Onofre-Bustamante, E., Domínguez-Crespo, M.A., Torres-Huerta, A.M. et al. Characterization of cerium-based conversion coatings for corrosion protection of AISI-1010 commercial carbon steel. J Solid State Electrochem 13, 1785–1799 (2009). https://doi.org/10.1007/s10008-009-0871-9
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10008-009-0871-9