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Investigation on the electrochemical assisted magnetic abrasive finishing for a stainless steel of SUS304

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Abstract

In order to obtain a high accuracy with high machining efficiency for finishing hard alloy metal material, we proposed a hybrid finishing method which is electrochemical (ECM) effects assisted magnetic abrasive finishing (MAF). In this study, the electrochemical magnetic abrasive finishing (EMAF process) was divided into EMAF stage and MAF stage. The metal surface can be easily finished with the passive films formed in electrochemical reactions. Simultaneously, the passive films can be removed by frictional action between magnetic brush and workpiece surface. Thus, the essence of EMAF process is to form and remove the passive films on the workpiece surface. This study focused on investigating the finishing mechanism and finishing characteristics of EMAF process. Compared with traditional MAF process, it can be confirmed that the finishing efficiency is remarkably improved more than 75% by EMAF process, and the surface roughness is also lower in EMAF process. The optimal experimental result of EMAF process showed that the surface roughness was reduced to less than 30 nm from the original surface roughness 178 nm after 4 min in EMAF stage, and the surface roughness was finally reduced to 20 nm after 10 min in MAF stage. The material removal rate in hybrid finishing stage was nearly 7 times than that in MAF stage. Additionally, the effective finishing area in EMAF process was about 70% of that in MAF process.

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Funding

We declared the valuable contributions and support of this study from the Utsunomiya University Creative Department for Innovation (CDI), Longyan University Dr. Start Fund, Huaqiao University Engineering Research Center of Brittle Materials Machining (MOE, 2020IME-003) and Middle-aged and Young Teachers' Education Research Project of Fujian (JAT190750), and Zhejiang province commonweal technology research project (LGG19E050021).

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Authors and Affiliations

  1. Special Vehicle Technology Research Center, LongYan University, LongYan, 364000, China

    Xu Sun

  2. Engineering Research Center of Brittle Materials Machining, HuaQiao University, Quanzhou, 361000, China

    Xu Sun, Yongjian Fu & Wei Lu

  3. Graduate School of Engineering, Utsunomiya University, 7-1-2 Yoto, Utsunomiya, Tochigi, 321-8585, Japan

    Xu Sun

  4. Key Laboratory E&M, Zhejiang University of Technology, Hangzhou, 310014, China

    Wei Hang

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  1. Xu Sun
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  2. Yongjian Fu
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  3. Wei Lu
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  4. Wei Hang
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Contributions

The corresponding author Xu Sun has been responsible for writing this paper, proposing method, planning experiments, developing experiments and data collation. Yongjian Fu and Wei Lu have been responsible for performing experiments. Wei Hang has been statistically analyzing EDS and measuring working.

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Correspondence to Xu Sun.

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Sun, X., Fu, Y., Lu, W. et al. Investigation on the electrochemical assisted magnetic abrasive finishing for a stainless steel of SUS304. Int J Adv Manuf Technol 116, 1509–1522 (2021). https://doi.org/10.1007/s00170-021-07529-x

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  • DOI: https://doi.org/10.1007/s00170-021-07529-x

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