Skip to main content
Log in

Plasma beam radius compensation-integrated torch path planning for CNC pipe hole cutting with welding groove

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In order to achieve accurate pipe hole cutting applied to joint preparations for joining pipe with set-in branch, this paper presents a novel method of torch path planning which integrates the plasma beam radius compensation. The geometrical models of intersecting pipes and sing-V welding groove cover the most complex intersecting mode and provide adjustable groove angle configuration. They construct the foundation of the path planning method and generate the theoretical cutting line. Based on the principle of three-dimensional tool radius compensation, a plasma beam radius compensation interface is designed for dynamic compensation value, which can cope with variable plasma kerf width caused by large fluctuant bevel angle. The correlative algorithm modules are connected by homogeneous matrices, with which the torch’s position and orientation are described as well. The experiment validates the feasibility of the torch path planning method and demonstrates the corresponding accuracy improvement.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Yin YH, Xie JY (2011) Reconfigurable manufacturing execution system for pipe cutting. Enterp Inf Syst 5(3):287–299. doi:10.1080/17517575.2011.579177

    Article  MathSciNet  Google Scholar 

  2. Qin YF, Xiao JL, Wang G (2011) The open architecture CNC system based on 6-axis flame pipe cutting machine. Proc 3rd Int Conf Measur Technol Mechatron Autom, ICMTMA 3:878–881. doi:10.1109/ICMTMA.2011.792

    Google Scholar 

  3. Borboni A, Bussola R, Faglia R, Magnani PL, Menegolo A (2008) Movement optimization of a redundant serial robot for high-quality pipe cutting. J Mech Des 130(8):0823011–0823016. doi:10.1115/1.2918907

    Article  Google Scholar 

  4. BS 2971:1991 Specification for Class II arc welding of carbon steel pipework for carrying fluids

  5. Nemchinsky VA, Severance WS (2006) What we know and what we do not know about plasma arc cutting. J Phys D Appl Phys 39(22):423–438. doi:10.1088/0022-3727/39/22/R01

    Article  Google Scholar 

  6. Liu X, Huang S, Chen FZ, Yang XL, Wu LB, Xu WJ (2015) Research on the cold plasma jet assisted cutting of Ti6Al4V. Int J Adv Manuf Technol 77(9-12):2125–2133. doi:10.1007/s00170-014-6607-8

    Article  Google Scholar 

  7. Maity KP, Bagal DK (2015) Effect of process parameters on cut quality of stainless steel of plasma arc cutting using hybrid approach. Int J Adv Manuf Technol 78(1-4):161–175. doi:10.1007/s00170-014-6552-6

    Article  Google Scholar 

  8. Oysu C (2007) Automation of welding face shaping process for tubular structures. Ind Robot Int J 34(1):32–38. doi:10.1108/01439910710718423

    Article  Google Scholar 

  9. Chen YQ, Bai X (2010) Mathematical model for NC cutting saddle type of welding groove with edge. Trans China Weld Instit 31(7):91–94

    Google Scholar 

  10. Cai J, Ding ZX, Zhang Y, Liu M (2015) Trajectory planning and simulation for intersecting line cutting of theindustry robot. Proc 11th World Congr Intell Control Autom, WCICA 2014 (3):63–68. doi:10.1109/WCICA.2014.7052688

    Google Scholar 

  11. Chen YD, Wang TM (2013) Three-dimensional tool radius compensation for multi-axis peripheral milling. Chin J Mech Eng 26(3):547–554. doi:10.3901/CJME.2013.03.547

    Article  Google Scholar 

  12. Lin PD, Liao TT (2009) An effective-wire-radius compensation scheme for enhancing the precision of wire-cut electrical discharge machines. Int J Adv Manuf Technol 40(3-4):324–331. doi:10.1007/s00170-007-1333-0

    Article  Google Scholar 

  13. Craig JJ (2003) Introduction to Robotics: mechanics and control, 3rd edn. Prentice Hall, London

    Google Scholar 

  14. Yu JP, Shi P (2015) Observer and command-filter-based adaptive fuzzy output feedback control of uncertain nonlinear systems. IEEE Trans Ind Electron 62(9):5962–5970. doi:10.1109/TIE.2015.2418317

    Article  Google Scholar 

  15. ISO 9692-1:2013 (2013) Welding and allied processes—types of joint preparation—part 1: manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels

  16. Shi L, Tian XC (2014) Automation of main pipe-rotating welding scheme for intersecting pipes. Int J Adv Manuf Technol 77(5-8):955–964. doi:10.1007/s00170-014-6526-8

    Article  Google Scholar 

  17. Ramakrishnan S, Shrinet V, Polivka FB, Kearney TN, Koltun P (2000) Influence of gas composition on plasma arc cutting of mild steel. J Phys D Appl Phys 33 (18):2288–2299. doi:10.1088/0022-3727/33/18/313

    Article  Google Scholar 

  18. Gonzalez-Aguilar J, Sanjurjo CP, Rodriguez-Yunta A, Calderon MAG (1999) A theoretical study of a cutting air plasma torch. IEEE Trans Plasma Sci 27(1):264–271. doi:10.1109/27.763132

    Article  Google Scholar 

  19. ISO 9013:2002 (2002) Thermal cutting—Classification of thermal cuts—Geometrical product specification and quality tolerances

  20. Salonitis K, Vatousianos S (2012) Experimental investigation of the plasma arc cutting process. 45th CIRP Conf Manuf Syst, CMS 3(1):287–292. doi:10.1016/j.procir.2012.07.050

    Google Scholar 

  21. Messay T, Ordonez R, Marcil E (2016) Computationally efficient and robust kinematic calibration methodologies and their application to industrial robots. Robot Comput Integr Manuf 37:33–48. 10.1016/j.rcim.2015.06.003

    Article  Google Scholar 

  22. Hypertherm Inc (2015) Powermax65 & Powermax85 Service Manual. http://www.hypertherm.com/en/Service/Manuals/

  23. GB/T 4380-2004 (2004) Assessment of departure from roundness—two-and three-point methods

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xincheng Tian.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Shi, L., Song, R. & Tian, X. Plasma beam radius compensation-integrated torch path planning for CNC pipe hole cutting with welding groove. Int J Adv Manuf Technol 88, 1971–1981 (2017). https://doi.org/10.1007/s00170-016-8915-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-016-8915-7

Keywords

Navigation