Skip to main content
Log in

Effect of internal fluid pressure on quality of aluminum alloy tube in rotary draw bending

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In the present study, the rotary draw bending of aluminum alloy tubes with internal fluid pressure is investigated by finite element simulation and experiments. The effect of the internal pressure on the cross-section ovality, wall thinning, and wall thickening was studied. The results show that the internal pressure has a significant effect on cross-section quality of aluminum alloy bent tubes. As the internal pressure increases, the cross-section ovality and the wall thickening decrease, and the wall thinning increases. The effect of internal pressure on wall thinning is more significant than its effect on wall thickening.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Gao L, Strano M (2004) FEM analysis of tube pre-bending and hydroforming. J Mater Process Technol 151:294–297

    Article  Google Scholar 

  2. Oh SI, Jeon BH, Kim HY, Yang JB (2006) Applications of hydroforming processes to automobile parts. J Mater Process Technol 174:42–55

    Article  Google Scholar 

  3. Kale AV, Thorat HT (2009) Effect of precompression on ovality of pipe after bending. J Press Vessel Technol 131:011207

    Article  Google Scholar 

  4. Lăzărescu L (2009) Possibilities to improve the quality of tubular bent parts. PhD dissertation, Technical University of Cluj-Napoca

  5. Veerappan AR, Shanmugam S (2008) Analysis for flexibility in the ovality and thinning limits of pipe bends. ARPN J Eng Appl Sci 3:31–41

    Google Scholar 

  6. Lee H, Tyne CJV, Field D (2005) Finite element bending analysis of oval tubes using rotary draw bender for hydroforming applications. J Mater Process Technol 168:327–335

    Article  Google Scholar 

  7. Li H, Yang H, Zhan M, Gu RJ (2007) The interactive effects of wrinkling and other defects in thin-walled tube NC bending process. J Mater Process Technol 187–188:502–507

    Article  Google Scholar 

  8. Li H, Yang H, Zhan M, Kou YL (2010) Deformation behaviors of thin-walled tube in rotary draw bending under push assistant loading conditions. J Mater Process Technol 210:143–158

    Article  Google Scholar 

  9. Tang D, Li DY, Yin ZW, Peng YH (2009) Roles of surface booster system on bending of thin-walled copper tube. J Mater Eng Perform 18:369–377

    Article  Google Scholar 

  10. Naoi H, Kitakami N, Mizumura M, Kuriyama Y (2008) Study of intrusion bending for steel tubes with thin wall thickness. J Mater Eng Perform 17:376–381

    Article  Google Scholar 

  11. Li H, Yang H, Zhan M, Sun Z, Gu R (2007) Role of mandrel in NC precision bending process of thin-walled tube. Int J Mach Tools Manuf 47:1164–1175

    Article  Google Scholar 

  12. Li H, Yang H (2011) A study on multi-defect constrained bendability of thin-walled tube NC bending under different clearance. Chin J Aeronaut 24:102–112

    Article  Google Scholar 

  13. Lai YN, Ren SL, Zhang GY, Liu GF (2009) Study on forming quality control of bending tube in power station boiler. Key Eng Mater 392–394:409–413

    Article  Google Scholar 

  14. Yang H, Gu R, Zan M, Li H (2006) Effect of frictions on cross section quality of thin-walled tube NC bending. Trans Nonferrous Met Soc China 16:878–886

    Article  Google Scholar 

  15. Yang H, Li H, Zhan M (2010) Friction role in bending behaviors of thin-walled tube in rotary-draw-bending under small bending radii. J Mater Process Technol 210:2273–2284

    Article  Google Scholar 

  16. Li H, Yang H, Zhan M, Gu R (2006) Forming characteristics of thin-walled tube bending process with small bending radius. Trans Nonferrous Met Soc China 16:613–623

    Article  Google Scholar 

  17. Zeng Y, Li Z (2002) Experimental research on the tube push-bending process. J Mater Process Technol 122:237–240

    Article  Google Scholar 

  18. Wang J, Agarwal R (2006) Tube bending under axial force and internal pressure. J Manuf Sci Eng 128:598–605

    Article  Google Scholar 

  19. Hallquist JO (2006) LS-DYNA theory manual. Livermore Software Technology Corporation, Livermore

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Lucian Lăzărescu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Lăzărescu, L. Effect of internal fluid pressure on quality of aluminum alloy tube in rotary draw bending. Int J Adv Manuf Technol 64, 85–91 (2013). https://doi.org/10.1007/s00170-012-3992-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-012-3992-8

Keywords

Navigation