Abstract
Chatter phenomenon often occurs during end milling of thin-walled plate and becomes a common limitation to achieve high productivity and part quality. For the purpose of chatter avoidance, the optimal selection of the axial and radial depth of cut, which are decisive primary parameters in the maximum material removal rate, is required. This paper studies the machining stability in milling of the thin-walled plate and develops a three-dimensional lobe diagram of the spindle speed, axial, and radial depth of cut. Through the three-dimensional lobe, it is possible to choose the appropriate cutting parameters according to the dynamic behavior of the chatter system. Moreover, this paper studies the maximum material removal rate at the condition of optimal pairs of the axial and radial depth of cutting.
Similar content being viewed by others
References
Tobias SA (1965) Machine tool vibration. Blackie and Sons, London
Tlusty J, Polacek M (1963) The stability of machine tools against self excited vibrations in machining. ASME Production Engineering Research Conference, Pittsburgh, PA, pp 465–474
Merritt HE (1965) Theory of self-excited machine-tool chatter, contribution to machine-tool chatter esearch-1. ASME J Eng Ind 87:446–454
Altintas Y (2002) Manufacturing automation—metal cutting mechanics, machine tool vibrations and CNC design. Chemical Industry Press, Beijing
Vincent T, Lionel A, Gilles D, Gilles C (2006) Integration of dynamic behaviour variations in the stability lobes method. Int J Adv Manuf Technol 27:638–644. doi:10.1007/s00170-004-2241-1
Bravo U, Altuzarra O, Lόpez de Lacalle LN (2005) Stability limits of milling considering the flexibility of the workpiece and the machine. Int J Mach Tools Manuf 45:1669–1680. doi:10.1016/j.ijmachtools.2005.03.004
Herranz S, Campa FJ, López de Lacalle LN (2005) The milling of airframe components with low rigidity. Proc IMechE 219:789–801. doi:10.1243/095440505X32742
Schmitz T, Burns T, Ziegert J, Dutterer B, Winfough WR (2004) Tool length-dependent stability surfaces. Min Sci Technol 8:377–397
Budak E, Tekeli A (2005) Maximizing chatter free material removal rate in milling through optimal selection of axial and radial depth of cut pairs. CIRP Ann Manuf Technol 54(1):353–356
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Tang, A., Liu, Z. Three-dimensional stability lobe and maximum material removal rate in end milling of thin-walled plate. Int J Adv Manuf Technol 43, 33–39 (2009). https://doi.org/10.1007/s00170-008-1695-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-008-1695-y