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Seam-Tracking for Friction Stir Welded Lap Joints

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Abstract

This article presents a method for automatic seam-tracking in friction stir welding (FSW) of lap joints. In this method, tracking is accomplished by weaving the FSW tool back-and-forth perpendicular to the direction of travel during welding and monitoring force and torque signals. Research demonstrates the ability of this method to automatically track weld seam positions. Additionally, tensile and S-bend test result comparisons demonstrate that weaving most likely does not reduce weld quality. Finally, benefits of this weave-based method to FSW of lap joints are discussed and methods for incorporating it into existing friction stir welding control algorithms (such as axial load control) are examined.

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Acknowledgments

This research was funded by the American Welding Society and the NASA Tennessee Space Grant Consortium.

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Correspondence to Paul A. Fleming.

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Fleming, P.A., Hendricks, C.E., Cook, G.E. et al. Seam-Tracking for Friction Stir Welded Lap Joints. J. of Materi Eng and Perform 19, 1128–1132 (2010). https://doi.org/10.1007/s11665-010-9593-5

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  • DOI: https://doi.org/10.1007/s11665-010-9593-5

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