Abstract
Molten metal droplets deposition is an additive process in which parts are produced from molten materials in a single operation without the use of any mold or other tooling. Near-net shaped parts are fabricated by sequentially depositing molten droplets layer by layer. For larger inventories, higher purchase cost, and lower production efficiency of Electrical power fittings now; this paper puts forward an innovation method to manufacture Electrical power fittings using the process of metal droplet deposition, meeting the needs of electrical repairs, while reducing installation costs and achieving zero inventories. In accordance with the structure features, through reasonable selection of process parameters, the typical thin-walled parts and ball head rings of Electrical power fittings were realized; meanwhile, microstructure analysis and performance tests of the parts were carried out. The result showed that the structures were reasonable and the mechanical properties were excellent. The works should be helpful for the process optimization and non-destructive detection of drop-based rapid prototyping techniques.
Similar content being viewed by others
References
S.L. Li et al., The fusion process of successive droplets impinging onto a substrate surface. J. Appl. Phys. A 120, 35–42 (2015)
J. Du et al., Numerical investigation of pileup process in metal micro-droplet deposition manufacture [J]. Micromach. 31, 1429–1444 (2014)
S. Li, Z. Wei, J. Du, P. Wei, Z. Hou, B. Lu, A numerical analysis on the metal droplets impacting and spreading out on the substrate. J. Rare Metal Mater. Eng. 3, 44–18 (2015)
P. Wei, Z. Wei, S. Li, C. Tan, J. Du, Splat formation during plasma spraying for 8 mol% yttria-stabilized zirconia droplets impinging on stainless steel substrate. Appl. Surf. Sci. 321, 538–547 (2014)
J.H. Liu, Y.S. Shi, Z.L. Lu et al., Manufacturing metal parts via indirect SLS of composite elemental powders [J]. Mater. Sci. Eng. A. 444(1–2), 146–152 (2007)
M. Shellabear, A. Danzig, M. Heugel, J. Kotila, O. Nyrhilä, The Breakthrough to 20 micron layers increasing precision and efficiency in Direct Metal Laser-Sintering[C]. Proceedings of the uRapid 2001. (Amsterdam, Netherlands: 2001), pp. 256–267
X. Xiong, H. Zhang, G. Wang, Metal direct prototyping by using hybrid plasma deposition and milling [J]. J. Mater. Proc. Technol. 209(1), 124–130 (2009)
T. Ando, J. Chun, C. Blue, Uniform droplets benefit advanced particulates [J]. Metal Powder Rep. 54(3), 30–34 (2009)
M. Fang, S. Chandra, C.B. Park, Experiments on remelting and solidification of molten metal droplets deposited in vertical columns [J]. J. Manuf. Sci. Eng. Trans. ASME 129(2), 311–318 (2007)
S. Li, P. Wu, W. Zhou, T. Ando, Kinetics of heterogeneous nucleation of gas-atomized Sn-5 mass %Pb droplets [J]. Mater. Sci. Eng. A. 473(1–2), 206–212 (2008)
Q. Liu, M. Orme, High precision solder droplet printing technology and the state-of-the-art. J. Mater .Proc. Technol. 115(3), 271–283 (2001)
M. Orme, R. Smith, Enhanced aluminum properties by means of precise droplet deposition. ASME J. Manuf. Sci. Eng. 122, 484–493 (2000)
S.G. Zhang, L.J. He, X.X. Zhu, S.M. Zhang, L.K. Shi, J. Xu, Capillary wave formation on excited solder jet and fabrication of lead-free solder ball. Trans. Nonferrous Metals Soc. China. 15(5), 997–1002 (2005), (English Edition)
Acknowledgements
The research is financially supported by the National Natural Science Foundation of China under Grant No. 31370944, the Natural Science Foundation of Shaanxi province (Grant 2014JQ7238) and China Postdoctoral Science Foundation (Grant 2014M560764).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Li, S., Wei, Z., Jun, D. et al. Research on the manufacturing of electrical power fittings based on metal droplet deposition. Appl. Phys. A 123, 405 (2017). https://doi.org/10.1007/s00339-017-0822-8
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s00339-017-0822-8