Skip to main content

A New Panelized Roof Design Approach for Offsite Fabrication of Light-Frame Wood Residential Construction Projects

  • Conference paper
  • First Online:
Proceedings of the Canadian Society of Civil Engineering Annual Conference 2021 (CSCE 2021)

Part of the book series: Lecture Notes in Civil Engineering ((LNCE,volume 244))

Included in the following conference series:

Abstract

Panelized construction is gaining popularity within the industry as a primary construction method. In panelized construction, a building model is subdivided into subassemblies such as wall panels, floor panels, and volumetric roof modules for the purpose of manufacturing. Although this construction method is faster and offers many advantages compared to the traditional stick-built process, it is classified as partial panelized construction because the roofs of light-frame buildings are often either prefabricated as a single volumetric module or built on site. In this study, a novel roof system is proposed to improve the productivity of the panelized construction process for light wood-frame residential buildings. This unique system uses a holistic approach to design several roof components in consideration of structural requirements, manufacturing efficiency, and on-site installation sequence. This new system has the potential to eliminate the need for traditional wood truss-based roof assembly, allowing home manufacturers to produce the roof component in-house using their existing production facility. The proposed system subdivides the actual roof shape into several prefabricated panels, e.g., roof panels, ceiling frames, support walls, and gable end. The roof panels and support wall are produced in the wall production line using laminated strand lumber (LSL) and oriented strand board (OSB). These panels are then connected using efficient connection systems. A case study of a gable roof panel is presented in this paper to demonstrate implementation of the proposed approach. The results show that the gable type roof can be produced using typical wall and floor production lines with minimum effort for on-site installation by incorporating a new efficient connection design.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. ASTM (2012) Standard test methods for mechanical fasteners in wood. Designation: D 1761–12

    Google Scholar 

  2. ASTM (2020) Evaluating properties of wood-base fiber and particle panel materials. Designation: D1037−12

    Google Scholar 

  3. ACQBUILT (2019) ACQBUILT Inc. company database and personal visits for images. http://www.acqbuilt.com/

  4. Canadian Wood Council (CWC) (2014) Engineering guide for wood frame construction. 2014 edn, CWC, Ottowa, Canada

    Google Scholar 

  5. CSA (2019) CSA O86-19. Engineering design in wood. CSA Group, Mississauga

    Google Scholar 

  6. Canadian Construction Materials Centre (CCMC) (2019) Evaluation report CCMC 12627-R TimberStrand LSL. https://www.weyerhaeuser.com/application/files/8715/6115/1801/12627-R.pdf. Accessed 2 Jan 2020

  7. Goodier C, Gibb A (2007) Future opportunities for offsite in the UK. Constr Manag Econ 25(6):585–595

    Article  Google Scholar 

  8. Islam MS, Islam MN, Alam M (2017) Properties of oriented strand board (OSB), and timber to evaluate the stiffness of timber I-Joist. In: CSCE conference May 31–June 3 2017,Vancuver, Canada

    Google Scholar 

  9. Islam MS, Chui YH, Altaf SM (2021) A holistic design approach for innovative panelized light-wood frame roof construction. In: World conference on timber engineering (WCTE) 2021, 9–12 August, Santiago, Chile

    Google Scholar 

  10. Karacabeyli E, Lau P, Henderson CR, Meakes FV, Deacon W (1996) Design rated oriented strandboard in CSA standards. Can J Civ Eng 23(2):431–443

    Article  Google Scholar 

  11. Moses DM, Prion HGL (2002) Anisotropic plasticity and the notched wood shear block. For Prod J 52(6):43–54

    Google Scholar 

  12. MBI (2015) First, let’s describe what modular construction is. http://www.modular.org/htmlPage.aspx?name=why_modular. Accessed 9 Apr 2019

  13. Niederwestberg J, Zhou J, Chui YH, Gong M (2018) Shear properties of innovative multi-layer composite laminated panels. In: Proceeding of World Conference on Timber Engineering, Korea National Institute of Forest Science, Seoul

    Google Scholar 

  14. Pan W, Goodier C (2012) House-building business models and off-site construction take-up. J Archit Eng 18(2):84–93

    Article  Google Scholar 

  15. Plesnik T, Erochko J, Doudak G (2016) Nailed connection behaviour in light-frame wood shear walls with an intermediate layer of insulation. ASCE J. Struct. Eng. 142(7):04 016045

    Google Scholar 

  16. Shivarudrappa R, Bryant GN (2013) Sensitivity of load distribution in light-framed wood roof systems due to typical modeling parameters. J Perform Constr Facil 27(3):222–234

    Article  Google Scholar 

  17. Satheeskumar Henderson NDJ, Ginger JD, Wang CH (2017) Three-dimensional finite-element modeling and validation of a timber-framed house to wind loading. J. Struct. Eng.143(9):4017112

    Google Scholar 

  18. Spasojevic M (2019) Structural and Hygrothermal Performance of Light Wood-Frame Walls with Insulated Sheathing. Thesis University of Alberta, MSc

    Google Scholar 

  19. Vessby J, Erik S, Olsson A (2010) Coupled and uncoupled nonlinear elastic finite element models for monotonically loaded sheathing-to-framing joints in timber-based shear walls. Eng Struct 32(11):3433–3442

    Article  Google Scholar 

  20. Zhu EC, Guan ZW, Rodd PD, Pope DJ (2005) A constitutive model for OSB and its application in finite element analysis. Holz Roh- Werkst 63(2):87–93

    Article  Google Scholar 

Download references

Acknowledgements

We thank ACQBUILT Inc., Rothoblaas and Simpson Strong-Tie Inc. for material supplies and technical support. This work was supported by a grant from the Natural Sciences and Engineering Research Council of Canada through the Engage Grant and Industrial Research Chair programs.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Md Saiful Islam .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 Canadian Society for Civil Engineering

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Islam, M.S., Chui, Y.H., Al-Hussein, M., Altaf, M.S. (2022). A New Panelized Roof Design Approach for Offsite Fabrication of Light-Frame Wood Residential Construction Projects. In: Walbridge, S., et al. Proceedings of the Canadian Society of Civil Engineering Annual Conference 2021. CSCE 2021. Lecture Notes in Civil Engineering, vol 244. Springer, Singapore. https://doi.org/10.1007/978-981-19-0656-5_38

Download citation

  • DOI: https://doi.org/10.1007/978-981-19-0656-5_38

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-19-0655-8

  • Online ISBN: 978-981-19-0656-5

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics