Skip to main content

A Multiscale Study of the Interconnection Between Unit Cell Design, Processing Conditions, Microstructure, and Mechanical Properties of Additively Manufactured Titanium Metamaterials

  • Conference paper
  • First Online:
TMS 2023 152nd Annual Meeting & Exhibition Supplemental Proceedings (TMS 2023)

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

Included in the following conference series:

  • 1698 Accesses

Abstract

Additive Manufacturing technologies, such as Laser Powder Bed Fusion, have enabled the creation of complex geometrical designs which can be used for lightweighting purposes across multiple industries. One of the most common methods to reduce weight in the design stage is the use of topological optimization or lattice structures. Lattice structures consist of nodes connected with struts in different orientations in space, with the configuration of the unit cell varying depending on the final application. It is an established fact that the mechanical properties of additively manufactured components vary as a function of the size and orientation of the printed part. This inhomogeneity in properties is often neglected by material models implemented in finite element analysis, which normally just consider the mechanical properties of the bulk material. In this work, single struts of different diameters (0.5 and 1 mm) and orientations (0° and 45°) were tested to determine the corresponding mechanical properties and use them as an input to construct a material model to predict the mechanical properties of lattice structures. Validation against experimental behavior of two different lattice structures shows improved accuracy over bulk properties material models.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 259.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 329.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 329.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. DebRoy T et al (2018) Additive manufacturing of metallic components—Process, structure and properties. Prog Mater Sci 92:112–224. Elsevier Ltd. https://doi.org/10.1016/j.pmatsci.2017.10.001

  2. Barba D, Alabort C, Tang YT, Viscasillas MJ, Reed RC, Alabort E (2020) On the size and orientation effect in additive manufactured Ti-6Al-4V. Mater Des 186. https://doi.org/10.1016/j.matdes.2019.108235

  3. du Plessis A et al (2022) Properties and applications of additively manufactured metallic cellular materials: a review. Prog Mater Sci 125. Elsevier Ltd. https://doi.org/10.1016/j.pmatsci.2021.100918

  4. Bahrami Babamiri B, Askari H, Hazeli K (2020) Deformation mechanisms and post-yielding behavior of additively manufactured lattice structures. Mater Des 188. https://doi.org/10.1016/j.matdes.2019.108443

  5. Murchio S et al (2021) Additively manufactured Ti–6Al–4V thin struts via laser powder bed fusion: effect of building orientation on geometrical accuracy and mechanical properties. J Mech Behav Biomed Mater 119. https://doi.org/10.1016/j.jmbbm.2021.104495

  6. Simonelli M, Tse YY, Tuck C (2014) Effect of the build orientation on the mechanical properties and fracture modes of SLM Ti-6Al-4V. Mater Sci Eng A 616:1–11. https://doi.org/10.1016/j.msea.2014.07.086

    Article  CAS  Google Scholar 

  7. Dzugan J et al (2018) Effects of thickness and orientation on the small scale fracture behaviour of additively manufactured Ti-6Al-4V. Mater Charact 143:94–109. https://doi.org/10.1016/j.matchar.2018.04.003

    Article  CAS  Google Scholar 

  8. Phutela C, Aboulkhair NT, Tuck CJ, Ashcroft I (2020) The effects of feature sizes in selectively laser melted Ti-6Al-4V parts on the validity of optimised process parameters. Materials 13(1):117. https://doi.org/10.3390/ma13010117

    Article  CAS  Google Scholar 

  9. Ruiz de Galarreta S, Jeffers JRT, Ghouse S (2020) A validated finite element analysis procedure for porous structures. Mater Des 189. https://doi.org/10.1016/j.matdes.2020.108546

  10. Gümrük R, Mines RAW (2013) Compressive behaviour of stainless steel micro-lattice structures. Int J Mech Sci 68:125–139. https://doi.org/10.1016/j.ijmecsci.2013.01.006

    Article  Google Scholar 

  11. Li P, Wang Z, Petrinic N, Siviour CR (2014) Deformation behaviour of stainless steel microlattice structures by selective laser melting. Mater Sci Eng A 614:116–121. https://doi.org/10.1016/j.msea.2014.07.015

    Article  CAS  Google Scholar 

  12. Smith M (2009) ABAQUS/standard user’s manual, Version 6.9. Dassault Systèmes Simulia Corp

    Google Scholar 

  13. Pehlivan E et al (2020) Effects of build orientation and sample geometry on the mechanical response of miniature CP-Ti Grade 2 strut samples manufactured by laser powder bed fusion. Addit Manuf 35. https://doi.org/10.1016/j.addma.2020.101403

  14. Cutolo A, Elangeswaran C, Muralidharan GK, van Hooreweder B (2022) On the role of building orientation and surface post-processes on the fatigue life of Ti-6Al-4V coupons manufactured by laser powder bed fusion. Mater Sci Eng A 840. https://doi.org/10.1016/j.msea.2022.142747

Download references

Acknowledgements

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under the Marie Skłodowska-Curie Grant Agreement No. 101007815.

Proyecto PID2020-116440RA-I00 financiado por MCIN/AEI/https://doi.org/10.13039/501100011033.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Massimiliano Casata .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2023 The Minerals, Metals & Materials Society

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Casata, M., Garrido, C., Alabort, E., Barba, D. (2023). A Multiscale Study of the Interconnection Between Unit Cell Design, Processing Conditions, Microstructure, and Mechanical Properties of Additively Manufactured Titanium Metamaterials. In: TMS 2023 152nd Annual Meeting & Exhibition Supplemental Proceedings. TMS 2023. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-031-22524-6_19

Download citation

Publish with us

Policies and ethics