Abstract
The article provides a methodology for calculating the energy efficiency of the wire drawing process. It is established that an increase in mechanical properties can lead to a decrease in the unhomogeneity of deformation over the cross section of wire. It has been determined that for the formation of mechanical properties and the retention of the ductility margin of the wire, the drawing sequence must be constructed with the maximum degrees of deformation that are maximum permissible under the condition of continuous drawing, the minimum angle of die, and ensuring a low coefficient of friction. It is important to increase the energy efficiency of the process when constructing resource-saving drawing sequences. The calculation of the power spent on shaping and overcoming the friction forces in the deformation zone showed that the efficiency of the drawing process increases with an increase of an elementary degree of deformation, a decrease in the working angle of the die and the value of the friction coefficient. The analysis of a typical drawing sequence from the point of view of these principles revealed that the resource-saving effect is achieved by using monolithic dies with a working angle of 8°. In this case, the sequence should be consistent with the remaining parameters of the deformation zone (an elementary degree of deformation and a coefficient of friction provided by the quality of preparation of the billet surface and the applied process lubricant).
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Radionova, L.V., Lisovsky, R.A., Lezin, V.D. (2021). Theory of Energy Conservation as the Basis for the Design of Wire Drawing. In: Radionov, A.A., Gasiyarov, V.R. (eds) Proceedings of the 6th International Conference on Industrial Engineering (ICIE 2020). ICIE 2021. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-54817-9_134
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DOI: https://doi.org/10.1007/978-3-030-54817-9_134
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